Lub tshuab yob txoj kev yog lub tshuab ua hlau txuas ntxiv siv los tsim cov hlau ntev ntev nrog tus ntoo khaub lig zoo sib xws - cov duab ntu. Tsis zoo li xovxwm tsim, uas feem ntau ua rau ib tus neeg los ntawm kev ua haujlwm stamping cais, yob txoj kev maj mam khoov cov hlau sawb raws li nws dhau los ntawm kev sib hloov ntawm cov yob cov chaw nres tsheb.

Cov txheej txheem yog tshwj xeeb tshaj yog haum rau cov khoom uas muaj ib tug tas mus li profile raws li lawv tag nrho ntev, xws li ru tsev panels, phab ntsa panels, purlins, cable tais, qhov rooj lem, hnub ci mounting profiles, guardrails, framing cov tswv cuab, thiab structural channels.

Ib tug raug yob txoj kab muaj xws li ib tug decoiler, noj system, yob txoj kev chaw nres tsheb, kis kab mob, txiav unit, hydraulic los yog hluav taws xob system, thiab tswj system. Nyob ntawm cov khoom, cov khoom siv ntxiv xws li xuas nrig ntaus, cov cuab yeej ncaj, embossing systems, vuam units, lossis tsis siv neeg stacking tshuab kuj tuaj yeem ua ke.

Lub hauv paus ntsiab lus yog ncaj nraim:ib tug ca hlau strip nkag mus rau hauv lub tshuab, dhau los ntawm ntau lub yob txoj kev chaw nres tsheb, yog nce khoov mus rau hauv qhov yuav tsum tau tus ntoo khaub lig-section, thiab ces txiav mus rau qhov ntev.

Lub Roll Forming Tshuab ua haujlwm li cas?

Lub hauv paus ntsiab lus ua haujlwm ntawm yob txoj kev yog ua raws likev khoov khoov.

Es tsis txhob hloov cov ntawv hlau tiaj tus mus rau hauv qhov profile kawg hauv ib qho kev ua haujlwm, lub tshuab faib cov txheej txheem deformation rau ntau theem. Txhua qhov chaw nres tsheb yob tsim ib qho me me ntawm kev khoov kom txog thaum cov khoom ncav cuag nws qhov kawg geometry.

Ib qho yooj yim ntau lawm kab ke yog:

Coil Loading → Uncoiling → Pub → Punching / Pre-Processing → Progressive Roll Forming → Cutting → Discharge/Stacking

Qhov tseeb configuration nyob ntawm qhov profile raug tsim.

Coil Loading thiab Uncoiling

Cov txheej txheem ntau lawm ib txwm pib nrog lub kauj hlau ntsia ntawm lub decoiler.

Cov ntaub ntawv uas muaj xws li:

Galvanized hlau

Ua ntej- pleev xim rau hlau

Cov pa roj carbon steel

Stainless hlau

Aluminium

Galvalume hlau

Lub decoiler tso tawm cov sawb ntawm kev tswj ceev thaum tswj kom txaus nro ntawm lub kauj thiab txoj kev sib sau.

Rau cov coils hnyav dua, lub hydraulic expansion decoiler feem ntau yog siv vim tias lub coil hnyav thiab sawb dav tuaj yeem tshaj qhov muaj peev xwm ntawm cov khoom siv manually.

Khoom noj khoom haus

Lub tshuab pub mis coj cov sawb mus rau hauv lub tshuab ua haujlwm.

Ib txoj hlua ncaj los yog theem yuav raug ntsia ua ntej tsim thaum lub coil tuaj yeem muaj qhov curvature ntau dhau los yog qhov seem deformation.

Cov txheej txheem pub mis yuav tsum muaj kev ruaj khov ntawm cov hlua khi vim tias txawm tias qhov sib txawv me me tuaj yeem sib sau ua ke thaum tsim kev loj hlob thiab nws thiaj li ua rau:

Tsis sib npaug profile qhov ntev

Twisted seem

Asymmetric flanges

Kos rau ntawm qhov chaw

Txiav txoj hauj lwm tsis raug

Rau precision profiles, pub mis raug yog li ntawd ib feem tseem ceeb ntawm kev ua tiav yob txoj kev.

Progressive Roll Forming

Qhov no yog lub ntsiab kev ua haujlwm.

Lub sawb hla dhau ib ntu ntawm cov chaw yob. Txhua qhov chaw nres tsheb muaj cov txheej txheem sab saud thiab qis tsim los rau ib theem deformation tshwj xeeb.

Piv txwv li, tsim ib qho yooj yim C-zoo li profile tej zaum yuav muaj xws li:

Flat Strip → Initial Edge Bending → Side Bending → Flange Formation → Final Calibration → Finished C Profile

Thawj qhov chaw nres tsheb feem ntau ua qhov khoov me me. Tom qab cov chaw nres tsheb maj mam coj cov profile los ze zog rau nws qhov ntev kawg.

Qhov no maj mam deformation pab faib cov kev ntxhov siab thoob plaws hauv cov khoom es tsis txhob tsom rau tag nrho cov deformation nyob rau hauv ib qho chaw.

Txiav qhov tiav Profile

Tom qab qhov profile mus txog qhov kawg ntawm tus ntoo khaub lig-section, lub tshuab txiav nws mus rau hauv qhov ntev uas tau txiav txim siab.

Muaj ob txoj kev txiav txiav yog:

Txiav - mus rau -Length Tom qab tsim

Cov ntawv tiav tiav txuas ntxiv los ntawm ntu ntu thiab txiav tom qab ncav cuag qhov ntev.

Qhov kev teeb tsa no yog dav siv rau cov profiles xws li:

C purlins

Z purlins

Cable tais

Qhov rooj rails

Hnub ci mounting rails

Ua ntej- Txiav

Cov hlau sawb raug txiav rau hauv ib tus neeg qhov khoob ua ntej ua haujlwm tseem ceeb.

Ua ntej- txiav tuaj yeem muaj txiaj ntsig zoo rau qee qhov profile thiab cov khoom siv uas cov txheej txheem tsim yuav tsum tau ua ib qho ntawm cov khoom tsis yog kev ua cov sawb txuas ntxiv.

Txoj kev txiav tsim nyog nyob ntawm qhov profile geometry, cov khoom thickness, ntau lawm ceev, thiab qhov yuav tsum tau muaj.

Dab tsi yog Cov Cheeb Tsam Tseem Ceeb ntawm Roll Forming Machine?

Lub tshuab yob txoj kev tshuab tsis yog ib txheej ntawm kev sib sau yob. Ib tug ua tiav cov kab ntau lawm ib txwm ua ke ntau lub tshuab thiab hluav taws xob.

Decoiler

Lub decoiler txhawb thiab unwinds cov khoom raw coil.

Nyob ntawm cov kev xav tau ntau lawm, nws yuav yog:

Phau ntawv

Tsis siv neeg

Hydraulic expansion hom

Tib -end

Ob -kawg

Kev xaiv yog nyob ntawm qhov hnyav ntawm coil, coil dav, cov khoom thickness, thiab loading zaus.

Pub System

Lub tshuab pub mis qhia lub sawb mus rau hauv seem txheej.

Cov yam ntxwv muaj xws li:

Qhia rollers

Pub cov menyuam

Sab qhia

Leveling Cheebtsam

Tsav rollers

Lub hom phiaj yog tswj cov khoom ruaj khov ua ntej lub sawb nkag mus rau thawj qhov chaw nres tsheb.

Roll forming chaw nres tsheb

Roll forming stations yog cov tseem ceeb ntawm cov khoom siv tshuab.

Txhua qhov chaw nres tsheb muaj cov cuab yeej tsim tshwj xeeb. Lub geometry ntawm cov yob no txiav txim siab li cas cov hlau sawb yog nce khoov.

Tus naj npawb ntawm cov chaw nres tsheb tsis raug kho.

Ib qho profile yooj yim yuav xav tau qee qhov chaw tsim khoom, thaum cov qauv txheej txheem nyuaj nrog ntau qhov khoov, nqaim radii, stiffening tav, lossis asymmetric seem yuav xav tau ntau ntxiv.

Yog li ntawd,tus naj npawb ntawm rollers ib leeg yuav tsum tsis txhob siv los txiav txim seb ib lub yob txoj kev tshuab zoo dua li lwm qhov. Yob tsim, cov khoom thickness, profile geometry, ncej txoj kab uas hla, chaw nres tsheb sib nrug, thiab txoj kev tsim yog ib qho tseem ceeb sib npaug.

Transmission System

Lub tshuab kis tau tus mob hloov lub cev muaj zog mus rau txoj kev yob.

Nyob ntawm lub tshuab tsim, nws yuav siv tau:

Iav kis tau tus mob

Cov saw hlau kis tau tus mob

Universal sib koom tes kis tau tus mob

Direct lossis servo- pabcuam kev npaj tsav

Cov kis tau tus mob yuav tsum muab synchronized kev sib hloov ntawm cov chaw tsim khoom.

Rau qhov hnyav - ntsuas cov qauv profiles, lub kaw lus tsav yuav tsum tau muab lub zog txaus kom kov yeej cov khoom ua haujlwm ntawm cov khoom.

Txiav Unit

Lub tshuab txiav cais cov tiav tiav raws li qhov programmed ntev.

Common configurations muaj xws li:

Hydraulic txiav

Mechanical txiav

Flying txiav

Flying tej tshuab tso cai rau cov khoom mus txuas ntxiv mus thaum lub sij hawm txiav ua haujlwm, ua rau lawv haum rau siab dua - cov kab ntau lawm.

Lub txiav tuag yuav tsum tau tsim nyob ib ncig ntawm qhov tseeb profile geometry los tiv thaiv deformation ntawm qhov kawg txiav.

PLC Tswj System

Cov tshuab yob txoj kev niaj hnub no feem ntau siv PLC -raws li kev tswj hwm.

Lub kaw lus tswj tau tswj tau:

Ntau lawm ntev

Tus naj npawb ntawm daim

Ua kom ceev

Txiav txoj hauj lwm

Punching ib ntus

Emergency stop functions

Lub cev muaj zog ua haujlwm

Lub tswb tsis raug

Ib qho encoder feem ntau yog siv los ntsuas cov khoom txav mus los kom lub kaw lus tswj tau tuaj yeem sib koom tes txiav nrog qhov programmed profile ntev.

Cov ntaub ntawv dab tsi tuaj yeem ua Roll Forming Tshuab?

Roll forming feem ntau yog siv rau coil -fed sheet thiab strip cov ntaub ntawv.

Cov khoom siv feem ntau yog steel vim nws qhov sib xyaw ua ke ntawm lub zog, muaj, thiab kev tsim cov yam ntxwv.

Galvanized hlau

Galvanized steel yog dav siv rau kev tsim kho profiles vim zinc txheej muab kev tiv thaiv corrosion.

Cov ntawv thov ib txwm muaj xws li:

Purlins

Phab ntsa framing

Roofing Cheebtsam

Cable tais

HVAC profiles

Ua ntej-Painted Steel

Ua ntej- pleev xim rau cov hlau tuaj yeem yob tsim thaum tuav cov khoom tiav thaum lub cuab yeej thiab cov txheej txheem tsim tau raug tsim.

Nws yog feem ntau siv rau:

Cov vaj huam sib luag

Phab ntsa panels

Architectural profiles

Cov khoom siv sab hauv tsim

Stainless hlau

Stainless hlau yuav tsum muaj zog tsim ntau dua li cov hlau me me thiab tuaj yeem muaj cov yam ntxwv zoo dua qub.

Nws yog siv thaum corrosion kuj los yog kev tu cev yog qhov tseem ceeb.

Cov ntawv thov suav nrog:

Khoom noj khoom haus- cov khoom siv

Architectural Cheebtsam

Industrial enclosures

Cov txheej txheem tshwj xeeb profiles

Aluminium

Aluminium muaj qhov ntom ntom dua li cov hlau tab sis sib txawv tawm los lub zog thiab tus cwj pwm springback.

Roll forming tooling yog li ntawd yuav tsum tau tsim raws li qhov tshwj xeeb aluminium alloy thiab profile geometry.

Dab tsi Thickness Yuav Roll Forming Tshuab Kov?

Tsis muaj universal thickness ntau rau tag nrho cov yob txoj kev tshuab.

Lub tshuab tsim los rau cov ntawv vov tsev nyias nyias tuaj yeem ua cov khoom siv hauv qab 1 hli, thaum hnyav -cov haujlwm ua haujlwm yob yav dhau los yuav ua tau ntau millimeters hlau.

Lub peev xwm tiag tiag nyob ntawm:

Cov ntaub ntawv qib

Yield zog

Sawb dav

Profile duab geometry

Khoov vojvoog

Tus naj npawb ntawm cov chaw tsim khoom

Ncej txoj kab uas hla

Roll khoom

Lub cev muaj zog

Tshuab ncej tsim

Piv txwv li, tsim ib lub 3 hli structural C profile yuav tsum tau ib tug ntau yam txawv tshuab tsim los ntawm tsim ib tug nyias corrugated vov tsev vaj huam sib luag.

Yog li ntawd, specifications xwb"3 hli Max thickness"tsis txaus thaum ntsuas lub tshuab yob txoj kev. Cov ntaub ntawv qib thiab qhov profile kawg yuav tsum tau txiav txim siab.

Yam khoom twg tuaj yeem ua los ntawm yob txoj kev?

Cov thev naus laus zis tau siv thoob plaws ntau qhov kev lag luam vim tias nws tuaj yeem tsim cov profile txuas ntxiv nrog tus ntoo khaub lig tsis tu ncua -section.

Kev tsim kho Profiles

Cov khoom lag luam muaj xws li:

Cov ntawv vov tsev

Phab ntsa panels

Pem teb decking

C purlins

Z purlins

Ua channels

Studs thiab lem

Qab nthab profiles

Qhov rooj ncej

Hnub ci Mounting Profiles

Hnub ci mounting qauv yog lwm daim ntawv thov loj.

Roll forming tshuab tuaj yeem tsim:

Hnub ci vaj huam sib luag

Mounting channels

Strut channels

Purlins

Hauv av mounting posts

Qauv kab teeb

PV txhawb profiles

Rau hnub ci profiles, qhov sib xws ntawm qhov sib xws yog qhov tseem ceeb tshwj xeeb vim tias cov khoom tiav tiav yuav tsum tau cuam tshuam nrog cov brackets, clamps, bolts, thiab lwm yam khoom siv.

Cable Management Khoom

Roll forming kuj tseem siv tau rau:

Perforated cable tais

Khoom -kab kab hauv qab

Ladder cable tais

Kev sib tw

Cov kab hluav taws xob

Hlau tswj profiles

Punching qhov tuaj yeem muab tso rau hauv cov kab ntau lawm ua ntej lossis thaum lub sijhawm tsim nyob ntawm cov khoom tsim.

Automotive thiab Tsheb thauj mus los Cheebtsam

Roll forming tuaj yeem tsim cov khoom siv ntev xws li:

Tsheb ciav hlau

Kev txhawb zog seem

Qhov rooj Cheebtsam

Chassis-txog cov profiles

Trailer Cheebtsam

Qhov kom zoo dua yog lub peev xwm los tsim cov ntu ntev, lub teeb yuag nrog cov geometry tswj.

Yob txoj Tshuab vs. Xovxwm Nres

Yob txoj kev thiab nias braking ob leeg khoov daim ntawv hlau, tab sis lawv cov txheej txheem ntau lawm yog qhov sib txawv.

Yog tias cov chaw tsim khoom xav tau ntau txhiab meters ntawm tib lub C-channel, cable tais, lossis ru tsev profile, yob txoj kev tuaj yeem ua haujlwm tau zoo dua li kev tsim txhua yam ntawm tus kheej nrog lub xovxwm nres.

Txawm li cas los xij, yog tias txhua qhov chaw muaj qhov sib txawv geometry, lub xovxwm nres yuav muab tau yooj yim dua.

Vim li cas Roll Forming Yuav Tsum Muaj Ntau Qhov Roll?

Lub hom phiaj ntawm ntau qhov chaw nres tsheb yog los tswj cov deformation ntawm cov sawb.

Yog hais tias ib lub tiaj tiaj tiaj raug yuam mus rau hauv ib qho profile nyuaj hauv ib kauj ruam, ntau qhov teeb meem tuaj yeem tshwm sim:

Kev ntxhov siab ntau dhau

Kev puas tsuaj saum npoo

Profile distortion

Ntug tawg

Tshaj caij nplooj ntoos hlav

Tsis zoo qhov tseeb

Progressive forming faib cov kev ua haujlwm dabtsi yog khoov hla ntau lub chaw nres tsheb.

Yog li ntawd, tus tsim tooling yuav tsum tau txiav txim siab ib tug haumtsim paj, uas piav qhia txog yuav ua li cas cov sawb hloov pauv los ntawm nws qhov pib tiaj tus mus rau qhov kawg ntawm tus ntoo khaub lig-section los ntawm cov chaw nres tsheb txuas ntxiv.

Ib lub zoo-tsim tsim paj pab tswj:

Khoov cov ces kaum

Kev txhim kho flange

Khoom ntws

Ntug deformation

Springback

Ntev ntev

Qhov no yog ib qho tseem ceeb tshaj plaws technically yam ntawm yob txoj kev tshuab tsim.

Dab tsi yog Springback hauv Roll Forming?

Springback yog qhov nyiam ntawm cov hlau ib nrab rov qab mus rau nws cov duab qub tom qab lub zog tsim raug tshem tawm.

Nws cuam tshuam los ntawm:

Cov khoom muaj zog yield

Khoom thickness

Khoov vojvoog

Profile duab geometry

Lub kaum sab xis

Tus lej ntawm daim ntawv hla tebchaws

Siab - steel muaj zog feem ntau nthuav cov kev sib tw springback ntau dua li cov ntaub ntawv softer.

Roll forming machines compensate for springback by tooling design and controlled over -forming. Cov txheej txheem yob tuaj yeem khoov cov khoom me ntsis dhau lub kaum sab xis kawg kom lub profile ncav cuag qhov xav tau geometry tom qab elastic rov qab.

Dab tsi txiav txim siab qhov zoo ntawm yob tsim Profile?

Ua tiav profile zoo nyob ntawm tag nrho cov txheej txheem tsim ntau dua li ib feem.

Cov yam tseem ceeb muaj xws li:

Khoom zoo

Variations nyob rau hauv thickness, yield zog, thiab txheej txheej tuaj yeem cuam tshuam qhov tshwm sim.

Roll Tooling Design

Tsis raug yob geometry tuaj yeem ua rau:

Twisting

Ntug nthwv dej

Flange deformation

Nto khawb

Dimensional deviations

Tshuab Alignment

Cov chaw tsim khoom yuav tsum nyob twj ywm kom raug. Misalignment ntawm shafts los yog yob tuaj yeem ua rau muaj kev sib txawv ntawm qhov profile.

Tsim ib ntus

Txoj kev khoov yuav tsum ua raws li cov khoom siv deformation yam ntxwv.

Txiav raug

Lub tshuab txiav yuav tsum tuav lub sijhawm ntev yam tsis muaj deforming qhov profile.

Rau kev siv precision, cov yam ntxwv no yuav tsum tau soj ntsuam ua ke es tsis yog ntawm nws tus kheej.

Koj yuav tsum xav txog dab tsi thaum xaiv lub tshuab yob txoj kev?

Lub tshuab yuav tsum raug xaiv raws li covtiav profile thiab ntau lawm yuav tsum tau, tsis yog tsuas yog los ntawm kev tshawb nrhiav lub tshuab nrog lub zog tshwj xeeb lossis cov chaw nres tsheb.

Lub ntsiab technical parameters muaj xws li:

Kev kos duab profile

Cov ncauj lus kom ntxaws cross-sectional drawing yog qhov pib.

Nws yuav tsum qhia meej:

Dav dav

Tag nrho qhov siab

Flange qhov ntev

Khoov radii

Qhov chaw

Tolerances

Khoom siv

Qhia:

Hom khoom

Yield zog

Tensile zog

Txheej txheej

Coil condition

Thickness

Cov khoom tuab txiav txim siab tsim lub zog, yob qhov ntev, qhov xav tau ntawm ncej, thiab lub peev xwm tsav.

Coil Dav

Cov tswv yim strip dav cuam tshuam rau ob qho tib si tsim thiab siv cov khoom siv.

Tiav Ntev

Yog tias yuav tsum muaj ntau qhov ntev, qhov kev tswj hwm thiab kev txiav txim siab yuav tsum txhawb nqa qhov tsim nyog ntau lawm.

Ntau lawm ceev

Cov zis yuav tsum tau txiav txim siab lub tshuab tsim nyog.

Txawm li cas los xij, qhov siab tshaj plaws yuav tsum tsis txhob txiav txim siab ntawm nws tus kheej ntawm profile complexity thiab txiav cov cai.

Punching Requirements

Yog tias qhov profile tiav lawm muaj qhov, qhov, lossis kev sib txuas qhib, cov txheej txheem xuas nrig yuav tsum tau muab tso rau hauv kab lossis kev sib koom tes nrog kev ua haujlwm sib cais.

Profile kam rau ua

Cov qauv tsim, cov khoom tsim vaj tsev, thiab cov khoom siv precision tuaj yeem muaj qhov sib txawv ntawm qhov yuav tsum tau ua.

Qhov yuav tsum tau ua siab ntev txiav txim siab lub cuab yeej thiab lub tshuab teeb tsa.

Puas yog Roll Forming Tshuab Siab Tsis Siv Neeg?

Ib txoj kab yob txoj kab tuaj yeem teeb tsa rau kev tsim khoom siv ntau lawm, tab sis qib ntawm automation txawv.

Lub hauv paus system yuav xav tau cov neeg ua haujlwm rau:

Load lub kauj

Teeb lub tshuab

Kho cov lus qhia

Sau cov profiles tiav

Ib txoj kab ntau dua tuaj yeem ua ke:

Tsis Siv Neeg Decoiling → Servo Pub → Punching → Roll Forming → Flying Cutting → Tsis Siv Neeg Stacking

Nyob rau hauv xws li ib tug system, tus neeg teb xov tooj tsuas yog tswj cov khoom thauj khoom, kev tsim khoom, kev tshuaj xyuas zoo, thiab kev tu lub tshuab.

Automation yog tshwj xeeb tshaj yog muaj txiaj ntsig thaum tib qhov profile yog tsim los ntawm ntau qhov ntau.

Xaus

Roll forming tshuab yog ibnruam hlau sib sau ua ke uas txuas ntxiv khoov coil- pub sawb los ntawm ntau qhov chaw yob los tsim cov ntawv ntev nrog tus ntoo khaub lig tas li -section.

Nws qhov kev ua tau zoo nyob ntawm kev sib cuam tshuam ntawm ntau lub tshuab: kev pub khoom noj, tsim cov yob, tshuab thav duab, kis tau tus mob, txiav, tswj, thiab -thaum xav tau- xuas nrig ntaus lossis lwm yam khoom pabcuam.

Cov cuab yeej siv dav siv rau kev tsim kho vaj tse, vov tsev thiab phab ntsa vaj huam sib luag, purlins, hnub ci mounting lug, cable tais, qhov rooj Cheebtsam, automotive seem, thiab ntau lwm yam kev siv uas zoo sib xws cross-sectional geometry thiab nruam ntau lawm yuav tsum tau.

Lub ntsiab lus tseem ceeb tshaj plaws thaum ntsuas lub tshuab yob txoj kev yog qhov ntawdlub tshuab yuav tsum tau tsim nyob ib ncig ntawm cov khoom, tsis yog lwm txoj kev nyob ib ncig ntawm. Cov ntaub ntawv qib, thickness, profile geometry, sib sau lub vojvoog, kam rau ua, ntau lawm ceev, xuas nrig ntaus, thiab ntev ntev yuav tsum tau tsim tag nrho ua ntej txiav txim siab yob tooling thiab tshuab configuration.

Vim li no, ib txoj haujlwm yob txoj kev tshuab feem ntau pib nrog rauDaim duab profile, cov khoom specification, thiab ntau lawm yuav tsum tau, ua raws li kev simulation lossis kev tsim cov cuab yeej, kev teeb tsa lub tshuab, thiab kev sim ua tiav kawg.