
Daim ntawv qhia ua tiav rau kev xaiv cov txheej txheem hlau zoo
Thaum cov chaw tsim khoom xav tau hloov cov hlau tiaj tus lossis lwm cov ntawv hlau rau hauv ib qho profile, ob txoj kev siv tshuab nquag tshwm sim hauv cov txheej txheem xaiv cov khoom:yob txoj kev thiab nias braking.
Nyob rau theem pib, ob qho tib si thev naus laus zis tuaj yeem khoov hlau.
Tab sis los ntawm kev tsim engineering thiab kev tsim khoom, lawv yog qhov sib txawv.
Lub xovxwm nres ib txwm ua rau cov nplooj ntawv ib leeg lossis qhov khoob los ntawm kev tswj xyuas kev ua haujlwm dabtsi. Lub tshuab yob txoj kev ua haujlwm txuas ntxiv ua cov hlau sawb lossis coil los ntawm ib ntu ntawm cov chaw tsim khoom, maj mam hloov cov khoom mus rau hauv qhov kev txiav txim siab ua ntej -section
Qhov sib txawv no cuam tshuam yuav luag txhua feem ntawm kev tsim khoom lag luam:
Raw khoom npaj
Kev tuav khoom
Kev ua ntu zus
Tooling
Ntau lawm ceev
Profile ntev
Qhov punching
Txiav
Cov kev cai ua haujlwm
Hloov pauv
Automation
Kev tsim khoom sib xws
Ntxub tiam
Pem teb - npaj chaw
Kev tu
Pib nqis peev
Long -kev lag luam kev lag luam
Vim li no, tus neeg saib xyuas kev yuav khoom yuav tsum tsis txhob nug nkaus xwb:
"Puas yog lub tshuab yob txoj kev zoo dua li lub xovxwm nres?"
Ib lo lus nug tseem ceeb tshaj yog:
"Kev tsim cov txheej txheem twg haum rau cov khoom, ntim ntau lawm, cov khoom siv, kev ua siab ntev, kev ua haujlwm, thiab kev txhim kho yav tom ntej ntawm kuv lub Hoobkas?"
Qhov kev sib txawv no yog qhov tseem ceeb tshwj xeeb rau cov tuam txhab tsim cov khoom siv cable, hnub ci mounting profiles, C / Z purlins, ru tsev panels, phab ntsa panels, guardrails, gutters, qhov rooj profiles, khib Cheebtsam, structural channels, thiab lwm yam ntev hlau seem.
Nyob rau tib lub sijhawm, xovxwm nres tseem muaj txiaj ntsig zoo rau cov ntawv kev cai- hlau fabrication, luv luv ua haujlwm, cov qauv, cov hlua khi, cov khoom tsis sib xws, thiab cov khoom uas nquag hloov kho khoov.
Yog li ntawd, lub hom phiaj ntawm tsab xov xwm no tsis yog los tshaj tawm tus yeej thoob ntiaj teb.
Hloov chaw, nws muab lub hauv paus tswv yim rau kev nkag siab txog ob qho tib si thev naus laus zis thiab txiav txim siab qhov twg txhua tus txheej txheem haum.
Tsis txhob xaiv lub tshuab ua ntej nkag siab txog cov khoom
Ntau yam khoom siv yuav khoom pib hauv qhov tsis ncaj ncees lawm.
Tus neeg yuav khoom tuaj yeem tshawb nrhiav:
Roll forming tshuab nqe
C channel tshuab
Cable tais tshuab
Nias nres
Hydraulic dabtsi yog khoov tshuab
Tsis siv neeg yob qub
Tom qab ntawd sib piv ob peb nqe lus.
Tab sis lub tshuab yuav tsum tsis txhob yog qhov pib.
Qhov pib taw tes yuav tsum yogcov khoom tiav.
Ua ntej xaiv cov khoom siv, cov chaw tsim khoom yuav tsum nkag siab:
Khoom Geometry
Hla -section
Tus naj npawb ntawm khoov
Khoov cov ces kaum
Khoov vojvoog
Web dav
Flange dav
Di ncauj qhov ntev
Txhawb nqa tav
Embossments
Qhov
Ntsig
Khoom siv
Qib steel
Aluminium los yog stainless hlau
Thickness
Yield zog
Tensile zog
Txheej txheej
Coil dav
Ntau lawm
Ua tiav ntev
Lub hli ntau lawm
Kev tsim tawm txhua xyoo
Tus naj npawb ntawm cov khoom loj
Hloov pauv zaus
Yuav tsum tau ceev ntau lawm
Zoo
Dimensional kam rau ua
Kev ncaj
Twist
Qhov - txoj hauj lwm kam rau ua
Qhov yuav tsum tau muaj
Txiav raug
Automation
Coil loading
Pub
xuas nrig ntaus
tsim
Txiav
stacking
Daim ntawv qhia kev tswj
Tsuas yog tom qab cov xwm txheej no tau nkag siab tuaj yeem muaj txiaj ntsig sib piv ntawm yob txoj kev thiab nias braking pib.
Roll Forming yog dab tsi?
Yob txoj kevyog qhov txias tas mus li- txheej txheem tsim nyob rau hauv uas hlau sawb los yog coil kis tau los ntawm ib tug series ntawm rotating rolls.
Txhua qhov chaw tsim khoom maj mam hloov tus ntoo khaub lig- ntu ntawm cov khoom.
Es tsis txhob ua qhov kawg geometry nyob rau hauv ib tug loj deformation, qhov yuav tsum tau cov duab yog muab faib nyob rau hauv ntau yam txheej txheem.
Cov txheej txheem yooj yim yog:
Coil → Decoiling → Leveling → Pub → Punching → Roll Forming → Txiav → Discharge → Stacking
Tsis yog txhua kab muaj txhua txoj kev.
Ib qho profile yooj yim tsuas yog xav tau:
Decoiler → Forming → Txiav
Ib qho perforated cable tais yuav xav tau:
Decoiler → Leveler → Servo Feeder → Punching → Roll Forming → Txiav → Stacking
Ib qho kev ua haujlwm siab heev - kab profile yuav suav nrog cov haujlwm ntxiv xws li:
Tsis siv neeg coil loading
Servo pub
Online xuas nrig ntaus
Flying txiav
Tsis siv neeg stacking
Programmable zaub mov txawv
Kev tswj cov ntaub ntawv ntau lawm
IUWON piav qhia txog nws cov txheej txheem yob raws li kev hloov kho nyob ib puag ncig profile geometry, cov khoom tuab, ntau lawm ceev, xuas nrig ntaus, thiab cov khoom tiav ntev, nrog rau kev sib koom ua ke ntawm cov cuab yeej kev cai, xuas nrig ntaus, hydraulic lossis servo txiav, tsis siv neeg stacking, coil loading, thiab ntau lawm - kab npaj.

Yog vim li cas yob txoj kev sib txawv ntawm yooj yim khoov
Lub ntsiab yam ntxwv ntawm yob txoj kev yognce deformation.
Xav txog lub tiaj tiaj tiaj uas yuav tsum dhau los ua C-section.
Cov khoom pib yuav luag tag.
Thawj qhov chaw nres tsheb yob yuav qhia txog ib qho me me ntug khoov.
Qhov chaw nres tsheb tom ntej no nce qhov khoov.
Cov chaw nres tsheb hauv qab no maj mam tsim cov phab ntsa.
Tom qab cov chaw nres tsheb tsim qhov kawg flange geometry.
Cov chaw zaum kawg calibrate qhov profile.
Cov txheej txheem yuav zoo li conceptually:
Plat Sawb
→ Initial Edge Forming
→ Ib feem Flange Forming
→ Sidewall Forming
→ Rov qab daim di ncauj
→ Kawg Calibration
→ Ua tiav Profile
Txoj kev vam meej no faib cov deformation hla txoj hauv kev ntev dua.
Qhov ntawd yog ib qho ntawm cov laj thawj uas yob txoj kev tsim tshwj xeeb yog tsim rau cov profiles nrog tus ntoo khaub lig tsis tu ncua -section.
Cov piv txwv uas muaj xws li:
C channels
Z purlins
Ua channels
Sigma ntu
Cov kaus mom
Cable tais
Hnub ci mounting rails
Strut channels
Guardrails
Roofing profiles
Phab ntsa panels
Qhov rooj rails
Cov khoom siv khib nyiab
IUWON cov khoom lag luam tam sim no suav nrog ntau qhov txuas ntxiv no- cov ntawv thov profile, suav nrog cov tais cable, hnub ci profiles, C / Z purlins, guardrails, gutters, downspouts, qhov rooj thiab qhov rais profiles, phab ntsa thiab ru tsev profiles, thiab cia khib nyiab profiles.

Press Brake yog dab tsi?
Xovxwm nres yog lub tshuab tsim los khoov ib daim ntawv -hlau workpieces siv lub punch thiab tuag.
Cov txheej txheem hauv paus yog:
Sheet / Blank → Positioning → Punch thiab Tuag → Bending → Repositioning → Ntxiv Khoov → Finished Part
Lub tshuab siv lub zog los ntawm kev xuas nrig ntaus thaum lub hauv qab tuag txhawb lub workpiece.
Nyob ntawm cov khoom geometry, ib feem yuav xav tau:
Ib khoov
Ob khoov
Plaub khoov
Rau khoov
Muaj ntau txoj haujlwm repositioning
Niaj hnub nimno CNC xovxwm nres tuaj yeem tswj tau:
Ram txoj haujlwm
Rov qab ntsuas
Khoov kab ke
Kev xaiv cuab yeej
Program parameters
Daim ntawv qhia ntau lawm
Robotic loading thiab unloading kuj tuaj yeem ua ke rau hauv cov tshuab siab heev.
Txawm li cas los xij, lub tswv yim tsim khoom tseem ceeb tseem txawv ntawm kev yob txoj kev.
Ib tug nias brake feem ntau nug:
Peb yuav khoov tus kheej li cas?
Ib txoj kab sib sau ua ke nug:
Yuav ua li cas peb tsis tu ncua hloov daim kab xev no rau hauv qhov profile xav tau?
Qhov Tseem Ceeb Qhov Sib Txawv Ntawm Ob Lub Tshuab
Txoj kev yooj yim tshaj plaws kom nkag siab qhov sib txawv yog sib piv cov khoom ntws.
Yob txoj kev
Cov khoom tsis tu ncua txav mus los ntawm lub tshuab.
Coil → Forming → Finished Length
Txoj kev ua haujlwm yog muab faib rau ntau qhov chaw nres tsheb.
Nias Braking
Cov khoom yog positioned rau ib tug neeg ua hauj lwm.
Sheet → Position → Khoov → Reposition → Khoov → Finished Part
Qhov sib txawv yuav tshwm sim yooj yim, tab sis nws muaj qhov tshwm sim loj.
Nws influences:
Npaj cov khoom siv li cas
Yuav tsum muaj pes tsawg tus neeg
Ntev npaum li cas txhua yam yuav siv sij hawm
Cov cuab yeej tsim li cas
Yuav ua li cas lub Hoobkas layout raug teeb tsa
Yuav ua li cas automation yog siv
Yuav suav li cas cov nqi tsim khoom
Cov Cheebtsam tseem ceeb ntawm Roll Forming Machine
Lub tshuab yob txoj kev yuav tsum raug suav hais tias yog cov kab ntau lawm es tsis yog cov khoom sib sau ua ke.
Decoiler
Lub decoiler txhawb nqa thiab tso tawm cov hlau kauj.
Tej configurations muaj xws li:
Phau ntawv decoiler
Motorized decoiler
Hydraulic decoiler
Tsis siv neeg coil loading system
Cov parameter tseem ceeb suav nrog:
Coil hnyav
Coil dav
Coil puab txoj kab uas hla
Coil sab nraud txoj kab uas hla
Kev nthuav dav
Txoj kev thauj khoom
Rau lub teeb profiles, phau ntawv los yog yooj yim powered decoiling tej zaum yuav txaus.
Rau cov txheej txheem hnyav, hydraulic lossis automated coil tuav ua qhov tseem ceeb dua.
Leveling System
Coiled khoom muaj curvature tshwm sim los ntawm coil cia thiab winding.
Lub tshuab leveling pab txo qhov deformation ua ntej tsim.
Tej configurations muaj xws li:
Tsib -roll leveling
Xya -roll leveling
Precision leveling
Customized configurations
Lub hom phiaj tsis yog tsuas yog ua kom cov khoom pom qhov muag tiaj tus.
Txoj kev leveling influences:
Pub stability
Profile ncaj
Tsim kev sib xws
Txiav raug
Thaum kawg dimensional stability
Ib qho profile tuaj yeem tsim cov cuab yeej yob tsim kom raug thiab tseem ua tsis tau raws li qhov yuav tsum tau ua yog tias cov khoom nkag mus rau hauv ntu nrog ntau deformation.
Servo Feeding System
Lub tshuab pub mis tswj tau li cas cov sawb nkag mus rau hauv txoj kab sib sau.
Rau cov khoom uas tsis muaj xuas nrig ntaus, pub mis yuav ua tau ncaj nraim.
Rau cov khoom uas muaj qhov rov ua dua, qhov tseeb pub mis yog qhov tseem ceeb dua.
Lub servo system tuaj yeem ua haujlwm:
Pub ntev
Qhov chaw
Qhov lub suab
Txiav txoj hauj lwm
Ua kom ceev
Ntau lawm synchronization
Rau hnub ci mounting profiles thiab cable tais, qhov no tuaj yeem dhau los ua ib qho tseem ceeb ntawm tag nrho cov txheej txheem tsim khoom.
Punching System
Punching tuaj yeem tshwm sim ua ntej tsim, thaum tsim, lossis los ntawm cov txheej txheem tshwj xeeb uas tsim los ntawm qhov profile.
Cov kev xav tau ib txwm muaj xws li:
Hloov qhov
Ntev ntev
Mounting qhov
Rov qab perforations
Kev sib txuas qhov
Ntsig
Tshwj xeeb qhib
Lub punching system tuaj yeem yog:
Neeg kho tshuab
Hydraulic
Servo- tswj
Kev xaiv nyob ntawm:
Khoom thickness
Qhov loj
Qhov kom muaj nuj nqis
Qhov lub suab
Ntau lawm ceev
Txawv complexity
Rau cov chaw tsim khoom cable tais, piv txwv li, lub tshuab xuas nrig ntaus yuav yog qhov tseem ceeb raws li kev tsim cov txheej txheem.
Roll forming chaw nres tsheb
Cov chaw tsim khoom yog lub plawv ntawm lub tshuab.
Txhua qhov chaw nres tsheb ib txwm muaj:
Upper yob
Qab yob
Ncej
Cov kabmob
Spacers
Chaw nres tsheb ncej
Tus naj npawb ntawm cov chaw nres tsheb nyob ntawm cov khoom.
Ib qho yooj yim U-channel tej zaum yuav xav tau ib tug ncaj ncaj txoj kev sib lawv liag.
Profile nrog:
Deep web
Dav flanges
Rov qab daim di ncauj
Txhawb nqa tav
Ntau qhov khoov
yuav tsum tau ua tib zoo faib ua ntu zus.
Lub hom phiaj tsis yog kom muaj ntau qhov chaw nres tsheb.
Lub hom phiaj yog los tsim ib qho kev sib sau ua ke uas ua tiav cov duab geometry uas yuav tsum tau ua yam tsis ua rau ntau dhau deformation lossis tsis ruaj khov.
Roll Tooling Design
Roll tooling yog ib qho ntawm cov chaw uas lub tshuab yob txoj kev ua cov khoom lag luam zoo heev - tshwj xeeb.
Cov rolls txiav txim siab seb cov khoom siv tau zoo li cas.
Yam tseem ceeb tsim muaj xws li:
Profile duab geometry
Khoom thickness
Yield zog
Khoov vojvoog
Lub kaum sab xis
Txheej txheej
Tus naj npawb ntawm cov chaw nres tsheb
Kev kam rau siab kawg
AC profile nrog lub nominal dav ntawm 100 hli tseem tuaj yeem sib txawv kiag li ntawm lwm qhov C profile kuj tau piav qhia tias "100 hli."
Lub vev xaib yuav txawv.
Lub flange yuav txawv.
Daim di ncauj yuav txawv.
Lub vojvoog khoov yuav txawv.
Cov khoom thickness yuav txawv.
Yog li ntawd, xaiv lub tshuab purely los ntawm nominal profile npe tuaj yeem ua yuam kev.
IUWON tau sau meej meej rau nws C-cov ntaub ntawv tshuab profile tias daim duab profile tiag tiag yuav tsum tau siv los txiav txim siab cov cuab yeej thiab tsim cov kab ke es tsis yog cia siab rau qhov loj ntawm qhov profile.
Kis Kab
Cov kis tau tus mob hloov lub zog los ntawm lub cev muaj zog tsav mus rau kev sib sau yob.
Cov kev xav zoo ib yam muaj xws li:
Lub cev muaj zog
Gearbox
Ncej txoj kab uas hla
Torque
Cov kabmob muaj peev xwm
Transmission stability
Hnyav-gauge profiles yuav tsum muaj qhov sib txawv ntawm cov neeg siv khoom xav tau los ntawm cov ntawv nyias nyias.
Yog li ntawd, lub tshuab yuav tsum tau configured nyob ib ncig ntawm qhov tseeb forming load.
Lub cev muaj zog loj ib leeg tsis tuaj yeem ua lub tshuab haum rau hnyav- ntsuas kev tsim khoom.
Txiav System
Tom qab tsim, qhov nruam profile yuav tsum tau txiav mus rau qhov ntev ntev.
Cov txheej txheem muaj xws li:
Hydraulic Txiav-Tawm
Haum rau ntau cov kab ntau lawm.
Flying Cut-Tawm
Lub tshuab txiav txav txav hauv kev sib koom tes nrog cov khoom siv, tso cai txiav thaum lub profile txuas ntxiv mus.
Qhov no tuaj yeem muaj txiaj ntsig tshwj xeeb rau ntau dua - tso zis ntau lawm.
Txiav tsim yuav tsum xav txog:
Profile duab geometry
Thickness
Txiav ceev
Ua tiav ntev
Xaus deformation
Ntau lawm voj voog
Encoder thiab Length Control
Ib qho encoder ntsuas cov khoom txav.
Lub kaw lus tswj tuaj yeem siv cov ntaub ntawv no los txiav txim seb qhov ntev npaum li cas tau mus txog.
Qhov no yuav yog qhov tseem ceeb tshwj xeeb thaum tus neeg siv khoom tsim:
Ntau qhov ntev tiav
Kev txiav txim sib txawv
Programmable txiav lengths
Automated ntau lawm zaub mov txawv
Yog tias tsis muaj qhov ntsuas qhov ntev, siab - kev sib sau ceev tsis tuaj yeem lav qhov tseeb qhov ntev.
Stacking System
Tom qab txiav, tiav profiles yuav tsum tau sau.
Cov txheej txheem ua tau muaj xws li:
Phau ntawv sau
Khiav- tawm rooj
Tsis siv neeg stacking
Customized khoom tuav
Rau cov khoom luv luv, phau ntawv sau tuaj yeem ua tau.
Rau 6 m, 9 m, los yog 12 m structural profiles, tuav yog ib qho teeb meem loj heev.
Lub tshuab yuav tuaj yeem tsim cov profile sai sai, tab sis yog tias cov neeg ua haujlwm tsis tuaj yeem sau thiab ntim cov khoom tiav, cov khoom tsim tawm ntawm lub Hoobkas yuav qis dua qhov kev sib sau ceev.
PLC thiab HMI Control
Lub kaw lus tswj tswj tswj cov txheej txheem tsim khoom.
Cov haujlwm yuav suav nrog:
Pib thiab nres
Tswj ceev
Kev teeb tsa ntev
Ntau lawm ntau
Punching kev sib koom tes
Txiav synchronization
Lub tswb tsis raug
Daim ntawv qhia cia
Kev hloov pauv parameter
Rau ntau-profile ntau lawm, kev tswj daim ntawv qhia tuaj yeem txo qhov rov ua dua ntawm phau ntawv qhia kev nkag.
Txawm li cas los xij, qhov tseeb theem ntawm automation yuav tsum tau qhia meej meej.
"Lub tshuab tsis siv neeg" tuaj yeem txhais tau ntau yam sib txawv ntawm cov neeg muag khoom.
Lub ntsiab Cheebtsam ntawm ib tug Pressbrake
Lub xovxwm nres muaj qhov sib txawv architecture.
Nws cov khoom tseem ceeb muaj xws li:
Tshuab Ncej
Txhawb nqa bending loads.
Sab saum toj Beam
Txav lub punch mus rau lub workpiece.
Punch
Siv bending quab yuam rau cov khoom.
Tsawg Tuag
Txhawb nqa daim ntawv thiab txiav txim ib feem ntawm qhov khoov geometry.
Hydraulic los yog Servo Tsav
Tswj ram txav.
Rov qab Gauge
Positions lub workpiece.
CNC maub los
Tswj cov bending sequences thiab positioning.
Tooling
Tso cai sib txawv khoov geometry los ua.
Cov qauv no ua rau cov xovxwm nres inherently haum rau tus kheej ua haujlwm workpieces.
Nias Brake Tooling
Nias brake tooling ib txwm muaj xws li:
Punches
V- tuag
Tshwj xeeb tuag
Segmented tooling
Cov cuab yeej kev cai
Qhov kev xaiv ntawm qhov qhib tuag cuam tshuam:
Yuav tsum muaj zog
Khoov vojvoog
Khoom deformation
Yam tsawg kawg nkaus flange qhov ntev
Qhov yooj yim ntawm cov cuab yeej sib hloov tau yog ib qho ntawm cov laj thawj xovxwm nres tau siv dav hauv cov ntawv dav dav - hlau fabrication.
Lub Hoobkas tsim ntau yam khoom tshwj xeeb tuaj yeem ua rau muaj txiaj ntsig qhov kev hloov pauv no ntau dua li qhov nrawm nrawm.
Thawj Qhov Kev Txiav Txim Siab: Koj Cov Khoom Zoo Li Cas?
Ua ntej sib piv cov nqi tshuab, faib cov khoom.
Hom A: Tsis tu ncua Hla -Section Profiles
Piv txwv:
C channel
Z purlin
Cable tais
Hnub ci rail
Guardrail
Lub vaj huam sib luag
Qhov rooj khiav
Gutter
Cov no yog cov neeg sib tw muaj zog rau yob txoj kev.
Hom B: Ib leeg Bent Cheebtsam
Piv txwv:
Brackets
Npog
Daim phiaj
Kev cai vaj tse
Kev txhawb nqa me me
Cov ntawv tsis xwm yeem- cov khoom siv hlau
Cov no feem ntau yog cov neeg sib tw muaj zog rau xovxwm braking.
Hom C: Mixed Production
Lub Hoobkas tuaj yeem tsim ob qho tib si.
Hauv qhov no, ob qho tib si thev naus laus zis tuaj yeem muaj qhov chaw hauv lub hoobkas.
Khoom Length: Ib qho tseem ceeb tshaj plaws xaiv yam
Xav txog ob yam khoom.
Khoom A
Ib tug 300 mm bracket.
Khoom muag B
A 6 m C-channel.
Ob leeg yog technically sheet-cov khoom siv hlau.
Tab sis lawv cov kev tsim khoom yuav tsum sib txawv kiag li.
Lub bracket 300 mm tuaj yeem ua tau yooj yim ua raws li ib tus neeg dawb paug.
6 m C-channel yuav tsum:
Kev tuav cov khoom ntev
Kev sib koom ua ke -section
Kev ncaj
Longitudinal dimensional stability
Kev txiav zoo
Qhov ntev dua qhov rov ua qhov profile, qhov tseem ceeb ntxiv ntau lawm ua.
Qhov no yog ib qho laj thawj yob txoj kev yog dav siv rau cov khoom siv ntev.
Ntau lawm ntim hloov qhov kev txiav txim
Cov ntim ntau lawm yuav tsum tau soj ntsuam nrog rau cov khoom geometry.
Xav txog ob lub tuam txhab.
Tuam txhab A
Ua 100 customized brackets ib hlis twg.
Tuam txhab B
Ua 100,000 meters ntawm cov qauv channel ib hlis.
Txawm hais tias ob qho khoom lag luam yog technically "khoov hlau," qhov kev lag luam tsim khoom sib txawv kiag li.
Lub tuam txhab A tuaj yeem ua qhov tseem ceeb:
Yooj yim
Ceev programming
Kev teeb tsa luv luv
Kev cai geometry
Lub tuam txhab B tuaj yeem ua qhov tseem ceeb:
Cov zis tsis tu ncua
Kev siv cov khoom siv
Automated xuas nrig ntaus
Tsis siv neeg txiav
Ntev ntau lawm khiav
Txo tuav
Yog li ntawd, ntau lawm ntim tsis yog tus lej cais.
Nws hloov tus nqi ntawm tag nrho cov txheej txheem tsim khoom.
Kev ntim ntau lawm tsis zoo ib yam li tshuab ceev
Qhov no yog lub ntsiab lus tseem ceeb rau cov thawj coj yuav khoom.
Lub tshuab yuav raug tshaj tawm ntawm:
30m / min
Tab sis qhov ntawd tsis tau txhais hais tias lub Hoobkas yuav tsim 30 meters ntawm cov khoom tsim nyog txhua feeb.
Kev tsim khoom tiag tiag nyob ntawm:
Coil loading
Teeb tsa
Hloov pauv
xuas nrig ntaus
Txiav
Cov khoom muaj
Tshuab nres
Kev soj ntsuam zoo
stacking
Kev tu
Ib lub tswv yim zoo dua yog:
Cov khoom siv tau zoo=theoretical ceev × qhov muaj peev xwm ua haujlwm tau × tsim nyog- cov khoom lag luam.
Qhov no yog vim li cas lub tshuab hais lus yuav tsum raug ntsuas raws li kev ua tiav ntau lawm ntau dua li ib tus lej ceev.
Roll Forming vs Xovxwm Braking rau Kev Siv Khoom
Tus nqi ntawm cov khoom tuaj yeem sawv cev ib feem tseem ceeb ntawm cov khoom tiav - tus nqi khoom.
Roll forming ib txwm pib nrog coil.
Nias braking feem ntau pib nrog ib tus neeg qhov khoob los yog nplooj ntawv.
Qhov no tsim cov khoom sib txawv - kev xav tau kev npaj.
Rau yob txoj kev, lub Hoobkas yuav tsum xav txog:
Coil dav
Slitting
Kev siv coil
Lub taub hau thiab tail scrap
Punching seem
Txiav- tawm ntawm cov khoom seem
Rau xovxwm braking, lub Hoobkas yuav tsum xav txog:
Daim ntawv loj
Qhov loj me
Zes
Txiav layout
Trim
Daim ntawv seem
Cov txheej txheem tsis yog cia li "zero pov tseg."
Lo lus nug tseeb yog:
Cov txheej txheem twg muab cov khoom tshwj xeeb no zoo dua siv cov khoom siv tag nrho?
Roll Forming vs Xovxwm Braking rau Labor
Kev ua haujlwm tsis yog tsuas yog hais txog tus naj npawb ntawm cov neeg sawv ntawm ib sab ntawm lub tshuab.
Nws kuj yog hais txog cov neeg ntawd ua dab tsi.
Ib tus xovxwm- tus neeg tsav tsheb nres yuav xav tau:
khaws qhov khoob
Muab nws tso
Kho nws
Khoov
Reposition
Tig
Khoov dua
Tshawb xyuas
Txav cov khoom tiav
Rau qhov ntev lossis hnyav, kev tuav cov khoom tuaj yeem ua rau lub cev xav tau.
Ib txoj kab yob txoj kab tuaj yeem hloov ntau ntawm cov txheej txheem mus rau:
Coil loading
Kev teeb tsa Parameter
Kev tshuaj xyuas ntau lawm
Ua tiav - kev tuav cov profile
Kev soj ntsuam zoo
Raws li automation nce, tus neeg teb xov tooj lub luag haujlwm hloov pauv los ntawm kev rov ua phau ntawv khoov mus rau ntau lawm- kab saib xyuas.
Automation: Ob lub thev naus laus zis tuaj yeem siv tau
Nws yuav tsis raug thov tias tsuas yog yob txoj kev tuaj yeem ua haujlwm tau.
Niaj hnub nimno xovxwm brakes tuaj yeem ua ke:
CNC tswj
Robotic loading
Robotic unloading
Tsis siv neeg hloov cuab yeej
Lub kaum sab xis ntsuas
Automated ib feem positioning
Roll forming kab tuaj yeem ua ke:
Tsis siv neeg coil loading
Servo pub
Servo xuas nrig ntaus
Tsis siv neeg txoj kev hloov kho
Flying txiav
Tsis siv neeg stacking
Daim ntawv qhia kev tswj
Qhov txawv tseem ceeb yogdab tsi yog automated.
Roll forming automation feem ntau tsom rau cov khoom siv txuas mus ntxiv.
Xovxwm nres automation feem ntau tsom rau ntawm tus kheej tuav thiab khoov ua haujlwm.
Hloov pauv: Tus nqi tsim khoom zais
Kev hloov pauv yog feem ntau underestimated thaum lub sij hawm yuav khoom.
Xav tias lub Hoobkas hloov qhov profile loj ib zaug txhua ob lub lis piam.
Kev teeb tsa ntev yuav muaj kev cuam tshuam me ntsis.
Tam sim no xav tias lub Hoobkas hloov profile loj yim zaug hauv ib hnub.
Tib lub tshuab configuration yuav ua tau tsawg npaum li cas.
Yog li ntawd, tus neeg yuav khoom yuav tsum xam:
Muaj pes tsawg qhov kev hloov pauv tshwm sim rau ib qho kev hloov pauv?
Tom qab ntawd ntsuas:
Lub sijhawm hloov cuab yeej
Yob hloov kho
Punching tuag hloov
Kev hloov pauv parameter
Kev ntsuas tom qab hloov pauv
Tshem tawm thaum pib
Qhov no yog qhov tseem ceeb tshwj xeeb rau cov chaw tsim khoom tsim ntau lub tais loj lossis ntau lub hnub ci.
Ib Roll Forming Tshuab puas tuaj yeem tsim ntau qhov profile?
Qee zaum.
Tab sis cov lus teb nyob ntawm qhov profile compatibility.
Xav txog peb qhov profile:
Profile A
C100 × 50 × 20 × 2.0 hli
Profile B
C120 × 50 × 20 × 2.0 hli
Profile C
Z250 × 75 × 25 × 4.0 hli
A thiab B tuaj yeem muaj peev xwm sib koom ua ke qee lub tshuab architecture.
C tej zaum yuav xav tau ib qho kev sib txawv loj heev.
Yog li ntawd, tus naj npawb ntawm cov profiles tsis txaus cov ntaub ntawv.
Pab pawg engineering yuav tsum sib piv:
Hla - seem seem
Khoom thickness
Lub zog
Khoov configuration
Tooling compatibility
Ncej muaj peev xwm
Kev hloov kho ntau yam
Kev Hloov Cov Cuab Yeej VS Cov Cuab Yeej Zoo
Muaj ob lub tswv yim dav.
Dedicated Tooling
Ib lub cuab yeej siv tau tsim los rau ib qho profile.
Qhov zoo yuav muaj xws li:
Kev teeb tsa ruaj khov
Clear forming sequence
Predictable ntau lawm
Kev ua haujlwm ncaj nraim
Kev hloov pauv Tooling
Cov txheej txheem yob sib txawv tuaj yeem ntsia tau rau ntawm tib lub tshuab platform.
Qhov no tuaj yeem pab tau thaum ntau yam khoom zoo sib xws.
Txawm li cas los xij, cov cuab yeej sib hloov tau yuav tsum tsis txhob raug kho raws li qhov tsis muaj kev txwv yooj yim.
Lub tshuab tseem muaj kev txwv kev siv tshuab.
Tus neeg yuav khoom yuav tsum nug:
Qhov tseeb profile yog dab tsi?
Cov cuab yeej hloov pauv siv sijhawm ntev npaum li cas?
Puas yog qhov sib txawv ntawm qhov sib txawv?
Cov kev taw qhia puas kho tau?
Puas yog xuas nrig ntaus tshuab sib koom?
Puas txawv thicknesses txhawb?
Vim li cas Material Strength Matters
Thickness ib leeg tsis txhais cov kev cai tsim.
Piv txwv li:
Cov khoom siv 2.0 hli nrog lub zog tsis tshua muaj zog thiab 2.0 hli siab - lub zog steel qauv yuav xav tau cov txheej txheem sib txawv thiab cov cuab yeej siv.
Lub zog siab dua tuaj yeem cuam tshuam:
Yuav tsum tau torque
Springback
Khoov vojvoog
Kev ua ntu zus
Roll tsim
Ncej loading
Cov kev cai txiav
Yog li ntawd, ib tug kws tshaj lij tshuab hais lus yuav tsum nug cov khoom siv zog uas cuam tshuam.
IUWON cov ntaub ntawv tshuab luam tawm suav nrog cov khoom siv hluav taws xob muaj zog ntawm cov kev ntsuas uas tau txiav txim siab hauv kev teeb tsa lub tshuab, nrog rau cov khoom siv piv txwv tshwj xeeb txuas mus rau cov ntaub ntawv mus txog 550 MPa yield zog nyob ntawm lub tshuab tshwj xeeb.
Springback: Vim Li Cas Nws Tseem Ceeb
Thaum hlau yog khoov, nws nyhav ib nrab rov qab mus rau nws qhov qub geometry tom qab lub zog tsim raug tshem tawm.
Qhov no hu ua springback.
Springback yog cuam tshuam los ntawm:
Khoom siv zog
Thickness
Khoov vojvoog
Lub kaum sab xis
Khoom siv
Txoj kev tsim
Nyob rau hauv yob txoj kev, txoj kev sib sau ua ke tuaj yeem tsim los tswj kev loj hlob deformation.
Hauv xovxwm braking, CNC program tuaj yeem them nyiaj los ntawm khoov- lub kaum ntse ntse tswj thiab cov txheej txheem tsis ua haujlwm.
Yog li ntawd, thaum ntsuas ob lub tshuab, tus neeg yuav khoom yuav tsum tsis txhob nug:
"Nws puas khoov cov khoom no?"
Cov lus nug zoo dua yog:
"Yuav ua li cas tus txheej txheem tswj qhov kawg geometry tom qab springback?"
Surface Quality: Ib qho teeb meem tseem ceeb rau Galvanized Steel
Muaj ntau qhov kev lag luam profiles yog tsim los ntawm:
Galvanized hlau
Ua ntej-painted steel
Stainless hlau
Aluminium
Cov khoom yuav twb muaj qhov chaw tiav uas yuav tsum tau nyob twj ywm.
Piv txwv li:
Cov vaj huam sib luag
Hnub ci mounting Cheebtsam
Cable tais
Sab nrauv profiles
tej zaum yuav raug huab cua tom qab installation.
Kev khawb ntawm qhov chaw tuaj yeem dhau los ua ntau tshaj qhov teeb meem tshuaj pleev ib ce.
Tej yam tshwm sim muaj xws li:
Tsis tsim nyog yob nto
Kev tsis ncaj ncees
Cov khoom khib nyiab
Kev tsim siab dhau lawm
Kev cob qhia tsis raug
Cov cuab yeej puas
Cov txheej txheem tsim yuav tsum yog tsim los ntawm ob qho tib si geometry thiab qhov xav tau saum npoo.
Kev lag luam Matching: Cable Tray Manufacturing
Kev tsim cov kab hluav taws xob yog ib qho piv txwv zoo ntawm cov txheej txheem siab heev - daim ntawv thov kev taw qhia.
Ib qho chaw tsim khoom cable tais yuav xav tau:
50-800 mm dav
Sib txawv sidewall heights
Ntau cov qauv perforation
Ntau qhov ntev
Galvanized hlau
Ntau lawm ntim
Nyob ntawm tus qauv tsim, cov khoom ua ntu zus tuaj yeem yog:
Decoiling → Leveling → Servo pub → Punching → Forming → Txiav → Stacking
IUWON tam sim no muaj cov kev daws teeb meem cable tais rau ntaiv, perforated, khoom - hauv qab, raceway, xaim -mesh, thiab hnyav- lub luag haujlwm teeb tsa.
Dab tsi yog Roll Forming Solve rau Cable Tais Manufacturers?
Tus nqi tsis yog tsuas yog tias lub tshuab "ua rau cov tais cable."
Nws tuaj yeem daws teeb meem kev tsim khoom tshwj xeeb.
Teeb meem 1: Rov ua dua qhov qauv
Integrated xuas nrig ntaus tuaj yeem tso qhov qhov ua ntej lossis thaum lub sijhawm tsim raws li kab tsim.
Qhov teeb meem 2: Ntu ntev ua tiav
Kev sib sau tsis tu ncua txo qhov yuav tsum tau rov ua cov ntawv ntev.
Teeb meem 3: Ntau qhov ntau thiab tsawg
Tooling thiab hloov kho architecture tuaj yeem tsim nyob ib ncig ntawm qhov xav tau profile ntau.
Teeb meem 4: Kev tsim khoom sib xws
Tib txoj kev ua ib ntu yog rov ua tsis tu ncua.
Teeb meem 5: Kev ua haujlwm sib cais
Punching, sib sau, thiab txiav tuaj yeem ua ke rau hauv ib kab.
Qhov no yog kev tsim khoom- ntws kom zoo dua li lub tshuab yooj yim- specification kom zoo dua.
Yuav ua li cas yog tias Lub Chaw Tsim Tshuaj Cable Tais Siv Nres Nres?
Lub xovxwm nres tuaj yeem tsim ntau lub tais teeb tsa.
Tab sis cov txheej txheem tsim khoom yuav xav tau:
Kev npaj Blank → Qhov txheej txheem → Positioning → Bending → Repositioning → Ntxiv dabtsi yog khoov
Rau qis - ntim cov tais ntim khoom, qhov no yuav ua tau zoo kawg nkaus.
Txawm li cas los xij, rau siab - ntim cov tais ntim khoom, txawm li cas los xij, cov chaw tsim khoom yuav tsum ntsuas:
Tus neeg ua haujlwm ua haujlwm
Khoov voj voog lub sij hawm
Daim ntawv tuav
Qhov kev ua haujlwm
Ntev - qhov chaw nyob
Ua tiav -ntev ntev
Qhov sib txawv tseem ceeb yog:
Technical feasibility tsis tau txhais hais tias tsim nyog tsim nyog.
Kev lag luam Matching: Hnub Ci Mounting Profiles
Hnub ci mounting qauv yog lwm qhov muaj zog yob - daim ntawv thov.
Cov khoom yuav muaj xws li:
Hnub ci vaj huam sib luag
C channels
Ua channels
Strut channels
Purlins
Txhawb cov ntawv
Hauv av -mounting profiles
IUWON cov ntaub ntawv hnub ci hnub ci qhia tau hais tias cov cuab yeej tsim nyob ib puag ncig tus ntoo khaub lig- ntu tsim, cov khoom tuab, lub zog siv tshuab, cov txheej txheem kev teeb tsa, thiab cov kev xav tau sib txuas, nrog rau cov kev hloov kho xws li C, U, L, Omega, Hat thiab lwm ntu.
Qhov twg Roll Forming Pab hauv Solar Manufacturing?
Xav txog ib lub hnub ci rail nrog rov mounting qhov.
Ib txoj kab tsim nyog tuaj yeem ua ke:
Coil → Leveling → Servo pub → Punching → Forming → Txiav
Qhov no tuaj yeem txuas txoj haujlwm ntawm:
Mounting qhov
Profile ntev
tsim
Txiav
Qhov tshwm sim yog cov txheej txheem ntau lawm synchronized.
Rau cov chaw tsim khoom hnub ci, qhov no tuaj yeem txo qhov xav tau txav ib nrab- cov khoom tiav ntawm cov tshuab ywj pheej.
Qhov twg Yuav Lub Nres Nres Tseem Tseem Siv tau hauv Solar Manufacturing?
Cov qauv hnub ci kuj tseem muaj cov khoom siv uas tsis ntev txuas ntxiv.
Piv txwv li:
Cov hlua me me
Kev sib txuas daim hlau
Cov khoom txhawb nqa tshwj xeeb
Customized mounting Cheebtsam
Cov khoom no yuav muaj:
Sib txawv khoov lub kaum sab xis
Qhov ntev sib txawv
Txawv qhov kev npaj
Tsawg ntau lawm
Rau cov khoom no, nias braking yuav muab tau yooj yim dua.
Qhov no qhia txog lub hauv paus ntsiab lus tseem ceeb:
Ib qho kev lag luam tsis tas yuav muaj ib qho kev tsim technology. Cov khoom sib txawv hauv tib cov khoom lag luam yuav xav tau cov txheej txheem sib txawv.
Kev lag luam Matching: C / Z Purlins
C thiab Z purlins yog cov qauv siv ntev ntev siv hauv lub tsev.
Lawv ntau lawm feem ntau xav tau:
Kev sib koom ua ke -section
Lub zog muaj zog
Rov ua qhov ntev
Qhov punching
Ntau qhov ntau thiab tsawg profile
Siab ntau lawm
Qhov no phim cov xwm txheej nruam ntawm yob txoj kev.
IUWON muaj C, Z, C / Z, Sigma, U thiab hnyav - ntsuas purlin tsim cov kev daws teeb meem, nrog rau nws cov txheej txheem luam tawm purlin teeb tsa pib los ntawm qhov profile loj, cov khoom tuab, xuas nrig ntaus thiab tsim muaj peev xwm.
Vim li cas Purlin Ntau Lawm Xav Tau Ntau Tshaj "Lub Tshuab Muaj Zog"
Rau cov txheej txheem hnyav, cov neeg yuav khoom yuav tsum tshawb xyuas:
Ncej txoj kab uas hla
Roll khoom
Chaw nres tsheb qauv
Muaj peev xwm kis tau tus mob
Lub cev muaj zog
Khoom siv zog
Punching system
Txiav qhov system
Piv txwv li, IUWON cov khoom siv tshwj xeeb tshwj xeeb tau teev cov qauv piv txwv xws li 50-100 mm shaft inch, 10-30 forming stations, 7.5-45 kW main motor, and hydraulic or flying cutting, nyob ntawm seb lub tshuab tshwj xeeb thiab daim ntawv thov.
Cov lej no yuav tsum tsis txhob raug txhais raws li kev qhia tshwj xeeb.
Lawv piav qhia txog qhov tseem ceeb:
Tshuab tsis yuav tsum tau txiav txim los ntawm qhov profile thiab ntau lawm yuav tsum tau.
Kev lag luam Matching: Roofing Profiles
Kev tsim cov vov tsev feem ntau cuam tshuam nrog cov profile ntev nrog cov geometry tas li.
Piv txwv li:
Corrugated ntawv
Trapezoidal panels
Standing seam profiles
Kev cai architectural roofing
Phab ntsa cladding
Cov txheej txheem ntau lawm ib txwm suits nruam txoj kev.
Cov kab yuav muaj xws li:
Decoiler → Leveling → Roll Forming → Txiav → Stacking
Tus nqi tseem ceeb yog los ntawm kev tsim cov vaj huam sib luag ntev tsis tu ncua thaum tswj kev hla -sectional sib xws.
Kev lag luam Matching: Guardrails
Guardrail ntau lawm yuav tsum tau ua cov txheej txheem ntev.
Nyob ntawm cov khoom, cov kab tuaj yeem ua ke:
Coil tuav
Leveling
xuas nrig ntaus
Yob txoj kev
Txiav
Lub profile geometry, cov khoom siv zog, qhov layout, thiab tiav ntev txiav txim siab lub tshuab configuration.
Lub hom phiaj tseem ceeb ntawm kev tsim khoom tsis yog tsuas yog khoov cov hlau xwb.
Nws yog tswj xyuas qhov tsim nyog cov qauv profile dua li kev ua haujlwm ntev.
Kev lag luam Matching: Gutters thiab Downspouts
Gutters thiab downspouts muaj qhov nruam profile geometry.
Lawv cov khoom yuav xav tau:
Nyias galvanized hlau
Ua ntej-painted steel
Aluminium
Stainless hlau
Ntev tiav seem
Yob txoj kev tuaj yeem tsim cov profile txuas ntxiv thiab txiav lawv mus rau qhov ntev yuav tsum tau ua.
Rau cov khoom siv kho kom zoo nkauj lossis architectural, kev tiv thaiv nto yog qhov tseem ceeb tshwj xeeb.
Kev lag luam Matching: Qhov rooj thiab qhov rai Profiles
Qhov rooj thiab qhov rais profiles tuaj yeem ua tau ntau dua.
Lawv tuaj yeem suav nrog:
Ntau qhov khoov
Txhawb nqa nta
Interlocking ntug
Khiav
Daim di ncauj
Embossed seem
Tus ntoo khaub lig tsis tu ncua -section tseem ua rau yob txoj kev cuam tshuam.
Txawm li cas los xij, kev sib sau ua ke ua qhov tseem ceeb dua.
Lub tshuab yuav tsum tau tsim nyob ib ncig ntawm qhov tseeb profile es tsis yog ib tug generic "qhov rooj profile tshuab."
Kev lag luam Matching: Cia Rack Cheebtsam
Cia racks feem ntau muaj:
Upright
Beams
Brackets
Cov channel
Txhawb cov tswv cuab
Qee cov khoom siv yog cov yob tsim cov neeg sib tw zoo.
Lwm tus tuaj yeem tsim nyog rau kev nias braking lossis stamping.
Rau racking uprights nrog rov qab qhov, ib qho kev xuas nrig ntaus + yob txoj kab tuaj yeem pab tau tshwj xeeb.
Rau me me kev cai brackets, xovxwm nres yuav hloov tau ntau dua.
Ib zaug ntxiv, cov khoom siv -tsis yog lub npe kev lag luam- txiav txim siab cov txheej txheem.
Tib Kev Lag Luam tuaj yeem muaj cov khoom siv sib txawv
Qhov no yog ib qho ntawm cov ntsiab lus tseem ceeb tshaj plaws rau cov thawj coj yuav khoom.
Xav txog kev tsim kho kev lag luam.
Nws yuav xav tau:
Cov vaj huam sib luag
Purlins
Flashings
Brackets
Cable tais
Cov kab ke tsim qauv
Cov khoom no tsis tuaj yeem ntsuas tag nrho nrog ib lub tshuab siv dav dav - txoj cai xaiv.
Vaj Huam Sib Luag
Nruam yob txoj kev.
C/Z Purlin
Nruam yob txoj kev.
Kev cai Flashing
Muaj peev xwm nias nres.
Me me txuas Bracket
Tej zaum nias nres lossis stamping.
Cable Tais
Feem ntau muaj zog neeg sib tw rau kev sib sau ua ke.
Yog li ntawd:
Kev lag luam kev faib tawm tsuas yog thawj txheej ntawm kev xaiv khoom siv. Kev faib khoom yog txheej tom ntej. Kev faib tawm ntau lawm yog txheej txheej kawg.
Peb -Txoj Kev Xaiv Cov Khoom Siv Qib
Lub luag haujlwm tseem ceeb ntawm kev yuav khoom yog:
Kev lag luam
Koj nyob hauv kev lag luam dab tsi?
Kev tsim kho
Hnub ci
Hluav taws xob
Infrastructure
Lub tsev khaws khoom
Automotive
General fabrication
Khoom
Koj ua dab tsi raws nraim?
Cable tais
Hnub ci rail
C purlin
Guardrail
Bracket
Lub vaj huam sib luag
Ntau lawm
Koj ua nws li cas?
Ntim
Ntev
Thickness
Qhov qauv
Hloov pauv
Automation
Ua siab ntev
Tsuas yog tom qab tag nrho peb theem nkag siab tuaj yeem txiav txim siab qhov tseeb tshuab teeb tsa.
"Peb tab tom nthuav kev tsim khoom"
Piv txwv tias ib lub Hoobkas tam sim no siv cov xovxwm nres.
Ntau lawm tau nce.
Cov neeg ua haujlwm ua haujlwm dhau sijhawm.
Kev txiav txim tau dhau los ua ntau dua.
Tib cov profiles raug tsim tawm txhua lub lim tiam.
Qhov no yog ib qho xwm txheej uas kev tswj hwm yuav tsum ntsuas seb puas muaj kev mob siab rau yob txoj kab tuaj yeem hloov cov qauv tsim khoom.
Cov lus nug tseem ceeb yog:
Yam khoom twg siv lub sijhawm tshuab ntau tshaj?
Yam profile twg rov ua dua feem ntau?
Yam khoom twg xav tau kev tuav tuav ntau tshaj?
Yam khoom twg ntev?
Cov khoom lag luam twg muaj kev ruaj khov hla -section?
Cov khoom twg muaj qhov rov ua dua?
Cov khoom no tuaj yeem yog cov neeg sib tw rau kev hloov pauv mus rau kev sib sau ua ntu zus.
Lub tuam txhab tsis tas yuav hloov tag nrho cov xovxwm nres.
Tej zaum nws tsuas yog yuav tsum tau txav siab - ntim cov khoom rov ua dua mus rau txoj kab uas muaj nplooj siab rau yob txoj kab.
"Peb muaj ntau yam kev txiav txim siab"
Tam sim no xav txog qhov sib txawv.
Lub Hoobkas tau txais:
20 cov neeg siv khoom sib txawv
30 daim duab sib txawv
Qhov me me
Kev hloov geometry tsis tu ncua
Ib lub tshuab yob sib sau ua ke rau txhua yam khoom yuav tsim lub nra hnyav.
Hauv qhov xwm txheej no, lub Hoobkas yuav tsum ntsuas seb cov xovxwm hloov tau yooj yim dua - nres ntau lawm yog qhov tsim nyog.
Qhov no yog vim li cas lub luag haujlwm yob tsim cov chaw tsim khoom yuav tsum tsis txhob muag lub tshuab tsuas yog vim tus neeg siv khoom nug txog yob txoj kev.
Lub luag haujlwm raug ntawm cov chaw tsim khoom yog los txiav txim seb cov txheej txheem tsim nyog.
"Peb yuav tsum tsim ntau dua nrog tib neeg ua haujlwm"
Qhov no yog lwm qhov teeb meem kev lag luam.
Xav tias ib lub tuam txhab muaj:
Cov neeg ua haujlwm txwv
Kev txiav txim nce ntxiv
Ntev profiles
Cov khoom siv rov ua dua
Txoj kev daws teeb meem tsis yog tsuas yog ntiav neeg ua haujlwm ntxiv.
Lub tuam txhab tuaj yeem ntsuas:
Tsis siv neeg coil tuav
Servo pub
Inline xuas nrig ntaus
Tsis siv neeg txiav
Tsis siv neeg stacking
Daim ntawv qhia kev tswj
Ib txoj kab yob txoj kab tuaj yeem dhau los ua ib txoj hauv kev los txhim kho cov txheej txheem ntau lawm.
"Peb cov khoom hloov pauv"
Ib tus neeg siv khoom yuav hais tias:
"Peb qhov profile tam sim no yog 100 hli dav, tab sis peb yuav qhia txog 120 hli thiab 150 hli versions rau xyoo tom ntej."
Qhov no hloov lub tshuab- txheej txheem xaiv.
Tus neeg yuav khoom tsis tsuas yog nug seb qhov profile tam sim no tuaj yeem tsim tau.
Nug:
Lub tshuab puas tuaj yeem ua kom haum rau yav tom ntej dav?
Cov cuab yeej puas tuaj yeem hloov tau?
Cov lus qhia tuaj yeem hloov kho?
Cov shafts puas tuaj yeem tuav cov khoom thauj yav tom ntej?
Punching puas tuaj yeem kho dua tshiab?
Kev tswj cov zaub mov tuaj yeem khaws cia?
Puas yuav xav tau cov cuab yeej ntxiv?
Qhov no yog qhov kev yuav khoom raws li cov lus hais niaj hnub no tuaj yeem tsim cov kev txwv yav tom ntej.
"Peb xav tau lub tshuab rau lub Hoobkas tshiab"
Rau kev cog qoob loo tshiab, kev xaiv khoom siv yuav tsum pib nrog kev npaj tsim khoom.
Lub Hoobkas yuav tsum txiav txim siab:
Raw Material Area
Cov coils khaws cia nyob qhov twg?
Coil Loading
Cov coils thauj mus li cas?
Tsim Kab
Yuav tsum muaj qhov chaw hauv pem teb ntau npaum li cas?
Khoom tiav
Yuav ua li cas yog 6 m lossis 12 m profiles tso tawm?
stacking
Cov khoom ntim li cas?
Ntim
Cov khoom npaj li cas rau kev xa khoom?
Sab hauv Logistics
Cov khoom txav ntawm cov theem li cas?
Yog li ntawd, ib txoj kab yob txoj kab yuav tsum tau tsim los ua ib feem ntawm lub Hoobkas ua haujlwm.
IUWON cov ntaub ntawv kev daws teeb meem tshwj xeeb suav nrog kev tsim khoom- kab layout kev npaj ua ib feem ntawm kev hloov kho yob txoj haujlwm.
Tus nqi tiag tiag ntawm kev tsim cov txheej txheem
Tshuab nqi tsuas yog ib feem.
Tus qauv siv tau zoo dua yog:
Tag Nrho Cov Nqi Ntau Lawm=Cov Khoom Siv + Kev Ua Haujlwm + Lub Sijhawm Tshuab + Cov Cuab Yeej Siv + Lub Zog + Cov Khaub Ncaws + Kev Tu + Kev Ua Haujlwm Thib Ob + Kev Ua Haujlwm
Qhov kev sib npaug no hloov nyob ntawm tus txheej txheem.
Rau yob txoj kev:
Cov cuab yeej siv peev nyiaj yuav yog qhov tseem ceeb
Nruam cov zis tuaj yeem siab
Inline xuas nrig ntaus tuaj yeem txo qis kev ua haujlwm thib ob
Kev ua haujlwm tuaj yeem ua kom muaj zog nyob ib puag ncig kev ua haujlwm
Kev tuav cov khoom tuaj yeem ua tsis tu ncua
Rau pressbring:
Tooling tuaj yeem hloov tau
Cov khoom me me yuav yooj yim dua
Kev ua haujlwm thiab tuav tuaj yeem nce nrog ntau qhov khoov
Kev npaj dawb yuav cais
Cov khoom siv ntev ntev yuav xav tau ntau tus neeg teb xov tooj tuav
Yog li ntawd, kev sib piv cov nqi yuav khoom ib leeg tuaj yeem tsim cov lus tsis txaus ntseeg.
Vim li cas "Lub Tshuab Pheej Yig" tuaj yeem dhau los txiav txim siab ntau lawm
Piv txwv tias Supplier A muab tus nqi qis dua.
Tus neeg muab khoom B muab tus nqi siab dua tab sis suav nrog:
Zoo dua punching kev koom ua ke
Tsis siv neeg stacking
Cov cuab yeej tsim nyog dua
Siab dua - kis tau tus mob
Kev sim ntau lawm
Kev teeb tsa
Kev cob qhia tus neeg ua haujlwm
Tus neeg yuav khoom yuav tsum tsis txhob sib piv:
Tus Muab A Nqe vs Tus Muab Khoom B Nqe
Qhov kev sib piv zoo dua yog:
Kev Muaj Peev Xwm Muaj Peev Xwm xa los ntawm A vs Production Capability xa los ntawm B
Qhov no yog tshwj xeeb tshaj yog ib qho tseem ceeb rau customized yob txoj kev ua tej yaam num.
Dab tsi yuav tsum tau muab piv ntawm Roll Forming Suppliers?
Ib qho kev sib piv tseem ceeb yuav tsum muaj xws li:
Neeg kho tshuab
Ncej qauv
Ncej txoj kab uas hla
Roll khoom
Cov kabmob
Kev sib kis
Lub cev muaj zog
Gearbox
tsim
Tus naj npawb ntawm cov chaw nres tsheb
Kev ua ntu zus
Profile kam rau ua
Kev tiv thaiv nto
xuas nrig ntaus
Hom
Qhov tseeb
Ceev
Tuag configuration
Txiav
Hydraulic los yog ya
Ntev raug
Kawg zoo
Tswj
PLC
HMI
Servo
Encoder
Daim ntawv qhia kev tswj
Ntau lawm
Kuaj cov zis
Hloov pauv
Kev tuav khoom
stacking
Kev pabcuam
Kev teeb tsa
Kev cob qhia
Cov khoom seem
Kev them nyiaj yug nyob deb
Cov lus nug dab tsi koj yuav tsum nug tus neeg tsim khoom?
Ua ntej kos npe rau daim ntawv cog lus khoom siv, nug:
Hais txog Cov Khoom Muag
"Koj puas tau tshuaj xyuas peb daim duab tiag tiag?"
Txog Cov Khoom Siv
"Koj puas tau ntsuas peb cov khoom siv tiag tiag thiab lub zog?"
Hais txog Tooling
"Yuav ua li cas yog lub forming sequence txiav txim?"
Txog Punching
"Koj puas tuaj yeem sim peb qhov qauv tiag tiag?"
Txog Txiav
"Yuav ua li cas txiav txoj kev yuav siv thiab vim li cas?"
Hais Txog Ceev
"Dab tsi yog qhov kev cia siab ntawm cov khoom tsim tawm, tsis yog qhov siab tshaj plaws kev sib sau ceev?"
Hais txog Kev Hloov Pauv
"Nws yuav siv sijhawm ntev npaum li cas los hloov ntawm Cov Khoom A rau Khoom B?"
Hais txog Kev Xeem
"Koj puas tuaj yeem tsim cov qauv siv peb cov khoom ua ntej xa khoom?"
Hais txog Kev Pabcuam
"Leej twg yuav commission lub tshuab?"
Cov lus nug no pab txav kev sib tham los ntawm cov lus muag mus rau lus engineering.
Vim li cas Factory Test Matters
Lub tshuab khiav khoob ua pov thawj tsawg heev.
Lub tshuab tsim cov neeg siv khoom qhov profile tiag tiag muaj txiaj ntsig ntau dua.
Kev kuaj yuav tsum xyuas kom meej:
Profile dav
Profile qhov siab
Khoov cov ces kaum
Kev ncaj
Twist
Qhov chaw
Qhov lub suab
Ua tiav ntev
Nto zoo
Ntau lawm stability
Rau cov khoom siv kho mob, cov qauv tsim khoom yog ib qho tseem ceeb tshaj plaws ua ntej ua zaub mov xa tuaj.
IUWON piav qhia txog lub Hoobkas kuaj thiab tshuaj xyuas raws li ib feem ntawm nws cov txheej txheem, nrog rau kev tshuaj xyuas ntau lawm siv kom paub meej tias kev tsim, xuas nrig ntaus, txiav, thiab tshuab ua haujlwm.
Dab tsi yuav tsum tshwm sim tom qab xa khoom?
Roll forming kab yog cov cuab yeej tsim khoom, tsis yog cov khoom siv ib leeg.
Tus neeg yuav khoom yuav xav tau:
Mechanical installation
Kev sib txuas hluav taws xob
Roll alignment
Kev teeb tsa Parameter
Punching kho
Txiav calibration
Kev cob qhia tus neeg ua haujlwm
Kev cob qhia tu
Lub hom phiaj tsis yog:
Tshuab xa
Lub hom phiaj yog:
Cov khoom tsim nyog tsim tsis tu ncua.
Qhov kev sib txawv no yog qhov tseem ceeb thaum xaiv cov chaw tsim khoom.
IUWON: Los ntawm Tuam Txhab Tshuab mus rau Kev Tsim Kho Kev Tsim Khoom
IUWON ua haujlwm nws tus kheej ua cov chaw tsim khoom tshwj xeeb rau cov hlau- daim ntawv yob txoj kev, nrog ntau tshaj 20 xyoo ntawm kev lag luam kev paub thiab cov haujlwm ua haujlwm rau ntau tshaj 50 lub teb chaws. Nws lub vev xaib pej xeem teev cov khoom lag luam suav nrog cov tais cable, hnub ci mounting profiles, C / Z purlins, ru tsev, guardrails, gutters, qhov rooj thiab qhov rais, cia racks thiab lwm yam yob - daim ntawv thov.
Rau cov neeg yuav khoom, cov nuj nqis no tsis yog qhov tseem ceeb nkaus xwb.
Cov lus nug tseem ceeb tshaj yog:
Cov chaw tsim khoom puas tuaj yeem nkag siab txog kev sib raug zoo ntawm kuv cov khoom, kuv cov khoom thiab kuv cov txheej txheem ntau lawm?
Qhov ntawd yog qhov uas customized engineering ua qhov tseem ceeb.
IUWON's Custom Engineering Logic
IUWON cov ntaub ntawv luam tawm piav qhia txog kev hloov kho tshuab raws li:
Profile duab
Khoom thickness
Ntau lawm ceev
Punching xav tau
Ua tiav ntev
Muaj peev xwm ntau lawm
Cov cai thov
Lub tshuab qauv, cov menyuam configuration, tswj system, thiab txiav seem yog configured raws li cov kev cai no.
Qhov no yog qhov tseem ceeb vim tias lub tshuab yob txoj kev yuav tsum tsis txhob xaiv los ntawm cov khoom npe.
Piv txwv li:
"Cable tais tshuab"
tsis qhia ib tug engineer txaus.
Tus engineer tseem yuav tsum paub:
Lub tais dav
Sab qhov siab
Thickness
Khoom siv
Qhov qauv
Ntev
Yuav tsum tau tso zis
Hloov pauv zaus
Tsuas yog tom qab ntawd lub tshuab tuaj yeem teeb tsa kom raug.
IUWON Txoj Kev Ua Haujlwm rau Cable Tray Projects
IUWON tam sim no teev cov kev daws teeb meem rau:
Ladder cable tais
Perforated cable tais
Khoom -kab kab hauv qab
Cable raceways
Hlau mesh cable tais
Hnyav-cov khoom siv cable tais
Cable tais accessories
Cov qauv khoom no qhia txog qhov tseem ceeb ntawm engineering kev muaj tiag:
"Cable tais" tsis yog ib yam khoom.
Cov khoom sib txawv ntawm lub tais tsim sib txawv, xuas nrig ntaus, vuam, khoom siv, thiab tuav cov cai.
Piv txwv li, cov khoom siv- hauv qab kab hauv qab yuav xav tau kev tswj xyuas tshwj xeeb vim tias cov phaj hauv qab txuas ntxiv cuam tshuam rau kev txhawb nqa cable, kev sib dhos, kev faib khoom thiab kev sib txuas ntawm cov phaj seem. IUWON cov khoom- cov ntaub ntawv hauv qab phaj qhia txog qhov dav, sab qhov siab, tuab, cov khoom siv, kev kho deg, txiav ntev thiab kev ua haujlwm ntxiv xws li xuas nrig ntaus, embossing thiab stiffening tav raws li kev hloov pauv.
IUWON's Approach to Solar Profile Projects
Hnub ci mounting systems muaj ntau yam qauv profiles.
IUWON cov ntaub ntawv tam sim no suav nrog:
Hnub ci strut channels
Hnub ci mounting rails
Hnub ci purlins
PV mounting brackets
PV mounting profiles
Hauv av mounting lug
Hnub ci mounting accessories
Nws PV profile engineering cov ntaub ntawv hais txog:
Hla -section
Khoom thickness
Mechanical zog
Txoj kev teeb tsa
Cov kev cai sib txuas
ua ntej tsim cov yob tooling tsim.
Txoj hauv kev no muaj txiaj ntsig zoo vim tias kev lag luam hnub ci feem ntau muaj cov profiles uas zoo sib xws tab sis ua haujlwm sib txawv.
IUWON's Approach to Purlin Projects
Rau purlins, kev sib tham hauv engineering yuav suav nrog:
C lossis Z geometry
Web dav
Flange qhov ntev
Daim di ncauj loj
Thickness
Lub zog
xuas nrig ntaus
Ua tiav ntev
Kev hloov pauv profile
IUWON cov txheej txheem luam tawm purlin pib nrog qhov loj me ntawm qhov ntau, cov khoom tuab, xuas nrig ntaus yuav tsum thiab muaj peev xwm ntau lawm, ua raws li cov lus pom zoo, kev daws teeb meem, tsim khoom, kuaj thiab xa khoom.
Qhov no yog hom txheej txheem uas tus neeg yuav khoom yuav tsum tau txais los ntawm tus kws tshaj lij yob txoj kev xa khoom.
IUWON Kev Tsim Kho thiab Kev Muaj Peev Xwm Ntau
Raws li IUWON lub vev xaib tam sim no, lub tuam txhab tsom mus rau yob txoj kev tshuab thaum tseem txuas cov neeg siv khoom nrog yob- cov khoom tsim thiab xaiv cov khoom siv hlau los ntawm nws tus khub network. Nws cov tuam txhab pej xeem cov ntaub ntawv hais txog ntau tshaj 20 xyoo ntawm kev lag luam kev lag luam, ib cheeb tsam tshaj tawm lub Hoobkas ntawm ntau tshaj 3 lab square meters, txhua xyoo muag tshaj 50 lab, thiab kev pab cuam rau ntau tshaj 50 lub teb chaws.
Rau cov neeg yuav khoom, qhov cuam tshuam rau kev tshem tawm yog lub peev xwm ua haujlwm nrog tus neeg muag khoom uas nkag siab ntau dua li tus neeg siv lub tshuab.
Cov kab ntau lawm ntau lawm suav nrog:
Hlau Chev → Cov khoom siv sib sau → Ua tiav Profile → Daim ntawv thov
Nkag siab txog cov saw no tuaj yeem ua rau kev sib txuas lus zoo dua.
Dab tsi yog Qhov Kev Ua Haujlwm Roll Forming Factory Yuav Tsum Muaj?
Kev sib raug zoo ntawm tus neeg muag khoom tiav tuaj yeem muab faib ua plaub theem.
Theem 1 - Engineering Ua ntej Kev Txiav Txim
Cov neeg tsim khoom yuav tsum pab ntsuas:
Khoom kos duab
Khoom siv
Thickness
Lub zog
Ntau lawm ntim
xuas nrig ntaus
Txiav
Automation
Theem 2 - Tshuab Tsim
Cov neeg tsim khoom yuav tsum tswj:
Mechanical fabrication
Roll tooling
Kev sib kis
Hydraulic system
Hluav taws xob tswj
Kev sib dhos
Theem 3 - Kev xeem
Lub Hoobkas yuav tsum xyuas:
Profile
xuas nrig ntaus
Txiav
Ceev
Kev ruaj ntseg
Theem 4 - Kev teeb tsa thiab kev txhawb nqa
Tus neeg muag khoom yuav tsum txhawb nqa:
Kev teeb tsa
Kev ua haujlwm
Kev cob qhia
Cov khoom seem
Kev pab
Qhov no yog qhov sib txawv ntawm kev yuav lub tshuab thiab tsim kom muaj kev tsim khoom.
Qhov tseem ceeb ntawm qhov chaw tsim khoom tiag
Thaum muas lub tshuab yob txoj kev hloov kho, qhov sib txawv ntawm lub tuam txhab lag luam thiab cov chaw tsim khoom tuaj yeem muaj teeb meem.
Ib lub chaw tsim khoom nrog rau hauv -lub tsev engineering thiab kev tsim khoom muaj peev xwm tuaj yeem ua haujlwm ncaj qha:
Tooling
Kev tsim kho tshuab
Hluav taws xob tsim
Kev sim ntau lawm
Kev hloov kho
Kev daws teeb meem
Rau cov phiaj xwm customized, qhov no tuaj yeem txo cov txheej txheem kev sib txuas lus.
Txawm li cas los xij, tus neeg yuav khoom yuav tsum txheeb xyuas qhov muaj peev xwm tiag tiag tsis yog tso siab rau ntawm lub tuam txhab cov ntaub ntawv teev tus kheej.
Cov lus nug tseem ceeb muaj xws li:
Lub tshuab tsim nyob qhov twg?
Cov yob tsim nyob qhov twg?
Leej twg tsim cov cuab yeej?
Qhov kev sim ua qhov twg?
Lub Hoobkas puas tuaj yeem hloov kho lub tshuab?
Kuv puas tuaj yeem tshawb xyuas cov kab ntau lawm?
Koj puas tuaj yeem kuaj kuv cov khoom?
Vim li cas Customization tseem ceeb dua lub npe tshuab
Xav txog ob tus neeg siv khoom.
Cov neeg siv khoom A
Cov khoom tsim tawm:
C100 × 50 × 20 × 1.5 hli
Cov neeg siv khoom B
Cov khoom tsim tawm:
C300 × 80 × 30 × 4.0 hli
Ob leeg tuaj yeem tshawb nrhiav:
"C Profile Roll Forming Tshuab."
Tab sis cov tshuab no yuav tsum tsis tas yuav zoo tib yam.
Qhov sib txawv yuav suav nrog:
Ncej txoj kab uas hla
Yob qhov ntev
Chaw nres tsheb qauv
Lub cev muaj zog
Kev sib kis
Tooling
xuas nrig ntaus
Txiav
Kev tuav khoom
Qhov no yog vim li cas kev lag luam tshuab yuav tsum pib nrog qhov profile.
Daim Ntawv Qhia Txog Kev Muag Khoom
Ua ntej thov cov lus hais, npaj:
Khoom kos duab
Hla -section
Qhov ntev
Khoov vojvoog
Ua siab ntev
Khoom siv
Qib
Thickness
Yield zog
Tensile zog
Txheej
Coil
Dav
Sab hauv txoj kab uas hla
Sab nraud txoj kab uas hla
Qhov hnyav
Ntau lawm
Meters ib teev
Meters ib hlis
Lub sijhawm ua haujlwm
Tus lej hloov
xuas nrig ntaus
Qhov taub
Qhov dav
Qhov lub suab
Qhov qauv
Qhov kam rau ua
Txiav
Ua tiav ntev
Ntev ntev
Txiav zaus
Yam khoom
Tus naj npawb ntawm cov profiles
Qhov ntau thiab tsawg
Thickness ntau
Automation
Coil loading
xuas nrig ntaus
Txiav
stacking
Daim ntawv qhia kev tswj
Hoobkas
Qhov hluav taws xob
Ntau zaus
Muaj qhov chaw hauv pem teb
Crane muaj peev xwm
Kev tuav khoom
Cov lus nug nug koj tus kheej ua ntej yuav khoom
Hais Txog Koj Kev Lag Luam
Cov khoom dab tsi ua rau feem ntau ntawm peb qhov muag?
Hais Txog Ntau Lawm
Yam khoom twg rov qab ntau dua?
Hais txog Labor
Cov txheej txheem twg siv sijhawm ntau tus neeg ua haujlwm?
Hais Txog Qhov Zoo
Qhov teeb meem qhov teeb meem feem ntau tshwm sim qhov twg?
Hais txog Khoom siv
Qhov khoom seem tshwm sim nyob qhov twg?
Hais txog Automation
Cov haujlwm twg tam sim no yog phau ntawv?
Hais Txog Kev Loj Hlob Yav Tom Ntej
Cov khoom twg zoo li yuav nce hauv ntim?
Hais txog Cov Khoom Siv
Yam khoom twg tsim nyog rau cov kab ntau lawm?
Cov lus nug no feem ntau tuaj yeem nthuav tawm ntau dua li tsuas yog piv rau kaum lub tshuab hais lus.
Thaum Roll Forming ua tshwj xeeb tshaj yog nyiam
Roll forming tsim nyog qhov kev ntsuam xyuas loj thaum feem ntau ntawm cov xwm txheej hauv qab no muaj tseeb:
Tsis tu ncua hla-section
Ntev profile
Rov ua dua
Nruab nrab / siab ntim
Coil-fed khoom
Rov ua dua qhov qauv
Tsau -ntev txiav
Xav tau automation
Kev tsim khoom ruaj khov
Kev koom tes ua haujlwm siab hauv cov txheej txheem tam sim no
Qhov ntau ntawm cov xwm txheej no siv, lub ntsiab lus ntau dua qhov kev daws teeb meem txuas ntxiv ua.
Thaum Nias Braking ua tshwj xeeb tshaj yog nyiam
Xovxwm braking tsim nyog rau kev ntsuam xyuas loj thaum lub chaw tsim khoom suav nrog:
Tsawg- ntim xaj
Kev tsim qauv hloov tsis tu ncua
Ntau qhov tshwj xeeb
Cov khoom luv luv
Prototypes
Kev cai geometry
Sib txawv khoov lub kaum sab xis
Daim ntawv tus kheej- hlau fabrication
Ntxiv dua thiab, qhov no tsis yog txoj cai kiag li.
Nws yog lub hauv paus rau kev txiav txim siab qhov twg los tshawb xyuas ntxiv.
Thaum ob lub yees yuav tsum tau siv
Ntau lub tuam txhab paub tab tsis kho yob txoj kev thiab nias braking li cov neeg sib tw.
Hloov chaw, lawv faib cov khoom raws li kev tsim khoom.
Roll Forming Department
Handles:
Standardized profiles
High - cov khoom ntim
Ntev profiles
Rov ua dua qhov qauv
Xovxwm Brake Department
Handles:
Kev cai Cheebtsam
Prototypes
Tsawg- ntim qhov chaw
Irregular geometry
Qhov no tuaj yeem tsim cov txheej txheem tsim khoom yooj yim dua li sim yuam txhua yam khoom los ntawm ib qho kev siv tshuab.
Ib txoj hauv kev zoo dua los muab piv rau ob txheej txheem
Es tsis txhob nug:
Lub tshuab twg nrawm dua?
Nug:
1. Cov txheej txheem twg muaj kev ua haujlwm tsawg dua?
2. Cov txheej txheem twg muaj tsawg dua kev hloov khoom siv?
3. Cov txheej txheem twg yuav tsum muaj tsawg dua phau ntawv qhia cov kauj ruam?
4. Cov txheej txheem twg tsim cov khoom pov tseg tsawg dua?
5. Cov txheej txheem twg tswj tau qhov yuav tsum tau ua ntev ntev dua?
6. Cov txheej txheem twg ua ke nrog kev xuas nrig ntaus zoo?
7. Cov txheej txheem twg tswj kuv cov khoom ntev dua?
8. Cov txheej txheem twg tuaj yeem ua raws li kuv cov khoom yav tom ntej?
9. Cov txheej txheem twg yuav tsum tau ua haujlwm tsawg dua?
10. Cov txheej txheem twg haum rau kuv lub Hoobkas cov qauv kev ua haujlwm?
Qhov no tsim kom muaj kev sib piv ntau ntau muaj txiaj ntsig.
Roll Forming vs Xovxwm Braking: Cov lus sib piv nthuav dav
| Kev ntsuas ntsuas | Yob txoj kev | Nias Braking |
|---|---|---|
| Cov khoom nyoos | Coil / strip | Daim ntawv / dawb |
| Khoom ntws | Tsis tu ncua | Sib nrug |
| Tsim txoj cai | Progressive tsim | Punch- tuag dabtsi yog khoov |
| Yam khoom | Nruam profiles | Cov khoom ntawm tus kheej |
| Profile ntev | Muaj zog rau ntev profiles | Kev tuav yuav yog qhov tseem ceeb |
| Hla -section | Qhov profile tsis tu ncua | Saj zawg zog geometry |
| Ntau lawm ntim | Nruab nrab / siab ntim | Tsawg mus rau nruab nrab ntim feem ntau haum |
| Kev kho kom haum | Khoom- cov cuab yeej tshwj xeeb | Qhov siab - theem hloov tau yooj yim |
| Hloov pauv | Nyob ntawm cov cuab yeej tsim | Feem ntau hloov tau |
| Qhov sib xyaw ua ke | Muaj peev xwm muaj zog | Tej zaum yuav xav tau cov txheej txheem cais |
| Txiav kev koom ua ke | Muaj peev xwm muaj zog | Nyob ntawm qhov system |
| Kev tuav khoom | Tsis tu ncua | Tus kheej qhov chaw |
| Automation | Siab | Siab |
| Cov qauv ua haujlwm | Kab saib xyuas / tuav | Positioning / tuav |
| Tooling | Roll tooling | Punch / tuag |
| Ntev rov ua dua profiles | Muaj zog | Ua tau |
| luv kev cai qhov chaw | Tsis tshua muaj txiaj ntsig hauv ntau qhov xwm txheej | Muaj zog |
| Prototype ua haujlwm | Txwv tsis pub | Muaj zog |
| Standardized ntau lawm | Muaj zog | Ua tau |
| Ntau qhov tshwj xeeb | Txwv tsis pub | Muaj zog |
| Pib engineering | Cov khoom lag luam - tshwj xeeb | Feem ntau |
| Kev tsim khoom- kab sib xyaw | Siab | Nruab nrab / siab |
| Qhov kev ntsuam xyuas zoo tshaj plaws | Ua tiav kab | Tshuab + cuab yeej + tuav |
Ib tsob ntoo txiav txim siab rau cov neeg yuav khoom
Nug cov lus nug hauv qab no kom ua tiav.
Lus nug 1
Cov khoom puas muaj qhov txuas mus tas li - ntu raws nws qhov ntev?
Yog tias tsis yog, ntsuas cov xovxwm braking thiab lwm txoj hauv kev tsim.
Yog tias muaj, txuas ntxiv mus.
Lus nug 2
Puas yog cov khoom tsim tawm dua?
Yog tias tsis yog, ntsuas seb puas muaj cov cuab yeej tshwj xeeb yob yog kev lag luam ncaj ncees.
Yog tias muaj, txuas ntxiv mus.
Lus nug 3
Cov khoom puas yog qhov ntev?
Yog tias muaj, yob txoj kev ua kom muaj feem cuam tshuam.
Nqe lus nug 4
Puas muaj qhov rov ua dua?
Yog tias muaj, ntsuas kev xuas nrig ntaus sib xyaw.
Nqe lus nug 5
Puas yog qhov ntau lawm ntim nce?
Yog tias muaj, ntsuas automation thiab kev tsim khoom tas mus li.
Nqe lus nug 6
Puas yuav tsum muaj ntau qhov profile?
Yog tias muaj, ntsuas cov cuab yeej sib raug zoo thiab kev hloov pauv architecture.
Nqe lus nug 7
Puas yuav hloov pauv ntau zaus?
Yog tias muaj, ua tib zoo saib xyuas cov cuab yeej thiab cov nqi hloov pauv.
Cov ntoo txiav txim siab no tuaj yeem tiv thaiv ntau yam khoom siv tsis zoo.
Qhov feem ntau yuam kev hauv kev yuav khoom
Ua yuam kev 1: Sib piv tsuas yog tus nqi tshuab
Nqe tsis piav txog kev muaj peev xwm ntau lawm.
Ua yuam kev 2: Sib piv tsuas yog qhov siab tshaj plaws
Qhov siab tshaj plaws yog tsis muaj txiaj ntsig ntau lawm.
Qhov yuam kev 3: Tsis quav ntsej cov khoom siv zog
Ob cov ntaub ntawv uas muaj tib lub thickness tuaj yeem muaj qhov sib txawv ntawm tus cwj pwm.
yuam kev 4: Tsis quav ntsej Punching
Punching tuaj yeem dhau los ua ib feem tseem ceeb ntawm kev tsim khoom.
Qhov yuam kev 5: Tsis quav ntsej kev hloov pauv
Lub tshuab ua haujlwm zoo rau ib qho profile yuav tsis muaj txiaj ntsig yog tias hloov kaum zaug hauv ib hnub.
yuam kev 6: Tsis quav ntsej cov khoom yav tom ntej
Cov khoom niaj hnub no yuav tsis yog tag kis cov khoom.
yuam kev 7: Xaiv los ntawm lub npe tshuab
"C channel tshuab" tsis txaus cov ntaub ntawv.
Qhov yuam kev 8: Tsis kuaj cov khoom tiag
Theoretical engineering tsis zoo ib yam li kev txheeb xyuas kev tsim khoom.
Qhov yuam kev 9: Tsis quav ntsej txog kev tuav cov khoom tiav
Kev sib sau nrawm yog tsis muaj txiaj ntsig yog tias cov khoom tiav tsis tuaj yeem sau tau zoo.
Ua yuam kev 10: Tsis quav ntsej tom qab -Kev Pabcuam Muag
Lub tshuab yog ib lub sijhawm ntev - cov cuab tam tsim khoom.
Cov ntaub ntawv uas hloov ib qho kev nug dav dav mus rau Kev Tshawb Fawb Engineering
Sib piv ob qhov kev nug no.
Nug A
Peb xav tau lub tshuab C channel. Thov xa tus nqi.
Tus neeg muag khoom muaj cov ntaub ntawv tsawg.
Nug B
Peb yuav tsum tsim C profile nrog lub web 120 mm, 50 mm flanges thiab 20 mm di ncauj, khoom thickness 2.0–2.5 mm, galvanized steel, yield zog kwv yees li 350 MPa. Qhov ntev yog 6 m thiab 9 m. Rau mounting qhov yuav tsum tau nyob rau ntawm txoj hauj lwm teev. Lub hom phiaj ntau lawm txhua hli yog 80,000 meters. Peb cia siab tias peb qhov profile zoo sib xws yav tom ntej.
Qhov kev nug no tso cai rau pab pawg engineering pib tsim cov kev daws teeb meem tiag tiag.
Qhov zoo ntawm cov ntaub ntawv qhia thawj zaug ncaj qha cuam tshuam rau qhov zoo ntawm cov khoom siv tswv yim.
Vim li cas tus neeg muab khoom zoo yuav nug koj ntau lo lus nug
Qee tus neeg yuav khoom yuav xav tias tus neeg tsim khoom nug ntau cov lus nug.
Hauv kev muaj tiag, qhov no tuaj yeem yog qhov cim zoo.
Yog tias tus neeg muag khoom nug:
Cov khoom siv dab tsi?
Dab tsi thickness?
Lub zog twg?
Dab tsi profile?
Ntev npaum li cas?
Qhov twg?
Ntau npaum li cas?
Yuav ua li cas zam?
Lub zog twg?
Dab tsi yog automation?
tus neeg muag khoom tab tom sim nkag siab txog qhov teeb meem ntau lawm.
Lub tshuab tsis tuaj yeem tsim kho kom raug yam tsis muaj cov ntaub ntawv no.
Yuav ua li cas Customized IUWON Project tuaj yeem pib los ntawm
Lub ntsiab lus pib tsis tas yuav yog lub tshuab qauv.
Nws tuaj yeem pib los ntawm:
Koj cov khoom kos duab
Tom qab ntawd:
Khoom siv
↓
Lub Hom Phiaj Ntau Lawm
↓
Kev suav sau
↓
Tooling Tsim
↓
Tshuab Configuration
↓
Punching / Txiav
↓
Automation
↓
Kev sim
↓
Kev teeb tsa
Qhov no yog engineering saw tom qab ib tug customized yob txoj kev tsim.
Vim li cas Roll Forming Equipment yog qhov ntev -Kev txiav txim siab ntau lawm
Lub tshuab yob txoj kev tsis yog ib txwm yuav rau ib pawg ntau lawm.
Nws tuaj yeem ua haujlwm tau ntau xyoo.
Yog li ntawd, buyers yuav tsum xav txog:
Yam khoom tam sim no
Peb ua dab tsi hnub no?
Tam sim no muaj peev xwm
Peb tsim ntau npaum li cas hnub no?
Yam khoom yav tom ntej
Peb yuav ntxiv dab tsi?
Yav tom ntej Thickness
Puas yuav xav tau cov khoom hnyav dua?
Yav tom ntej Automation
Peb puas yuav xav tau kev siv zog tsawg dua?
Cov zis yav tom ntej
Kev tsim khoom yuav nce ntxiv?
Lub tshuab yuav tsum tau tsim kom muaj txiaj ntsig zoo rau kev ua lag luam yav tom ntej yam tsis tau them nyiaj rau qhov tsis tsim nyog.
Final Engineering Perspective
Roll forming thiab nias braking daws teeb meem ntau lawm.
Lub xovxwm nres ua rau lub chaw tsim khoom hloov pauv hloov pauv ntawm cov ntawv ib leeg- cov khoom siv hlau.
Ib txoj kab yob txoj kab muab rau cov chaw tsim khoom ib txoj hauv kev txuas ntxiv rau kev tsim cov ntaub ntawv rov qab.
Tsis siv technology yuav tsum tau xaiv tsuas yog vim nws yog sai dua, pheej yig dua, tshiab dua, los yog ntau dua automated.
Cov txheej txheem raug yog txiav txim los ntawm kev sib raug zoo ntawm:
Khoom Geometry
Khoom siv
Ntau lawm ntim
Khoom Length
Ua siab ntev
Punching Requirements
Hloov pauv
Automation
Yav Tom Ntej Production
Qhov ntawd yog lub hauv paus ntawm kev txiav txim siab cov cuab yeej siv suab zoo.
Yog tias koj cov khoom lag luam yog cov hlau txuas txuas ntxiv, pib nrog kos duab
Yog tias koj tsim:
Cable tais
Hnub ci mounting rails
C/Z purlins
Roofing profiles
Phab ntsa panels
Guardrails
Gutters
Downspouts
Qhov rooj kab
Cia khib profiles
Cov kab ke tsim qauv
Kev cai C / U / Z / Hat / Omega profiles
thawj kauj ruam tseem ceeb tshaj plaws tsis yog nug:
"Yuav ua li cas yog lub yob txoj kev tshuab?"
Xwb, muab:
Profile duab + khoom + thickness + ntau lawm phiaj + tiav ntev + xuas nrig ntaus yuav tsum.
Cov ntsiab lus no tso cai rau lub tshuab tsim khoom los ntsuas seb cov khoom yuav tsum siv li cas:
Dedicated yob tooling
Cov cuab yeej sib hloov
Adjustable tsim
Inline xuas nrig ntaus
Hydraulic txiav
Flying txiav
Tsis siv neeg stacking
Customized kab kev koom ua ke
IUWON: Tsim lub tshuab nyob ib ncig ntawm koj qhov kev tsim khoom
IUWON qhov chaw ua haujlwm tam sim no yog ua raws li kev hloov kho yob txoj kev daws teeb meem es tsis yog kho txhua tus neeg siv khoom raws li tus qauv -machine buyer.
Lub tuam txhab cov ntaub ntawv tshaj tawm hais tias cov kab tsim kho tau tsim nyob ib puag ncig cov neeg siv khoom kos duab, lub peev xwm, thiab cov ntawv thov, thaum nws cov ntaub ntawv npog npog cable tais, hnub ci, purlin, ru tsev thiab lwm yam txuas ntxiv - daim ntawv thov profile.
Rau tus neeg yuav khoom, qhov ntawd txhais tau hais tias kev sib tham tuaj yeem pib nrog cov teeb meem tsim khoom.
Piv txwv li:
"Tam sim no peb siv cov xovxwm nres los tsim qhov 6-meter profile, tab sis kev ua haujlwm tau dhau los ua qhov tsis muaj zog."
los yog:
"Peb muaj peb lub tais loj thiab xav tau kev xuas nrig ntaus tsis siv neeg."
los yog:
"Peb tsim C thiab Z purlins thiab xav txo qis kev hloov pauv ntawm phau ntawv."
los yog:
"Peb xav tau lub hnub ci profile uas tsis muaj raws li lub tshuab txheem."
Cov no yog cov teeb meem engineering.
Cov cuab yeej teeb tsa yuav tsum tau tsim los ntawm cov teeb meem no.
Dab tsi IUWON tuaj yeem pab ntsuas
Raws li nws cov khoom tam sim no thiab cov ntaub ntawv daws teeb meem, IUWON tuaj yeem ntsuas cov kev cai tshwj xeeb uas suav nrog:
Profile
C
Z
U
Sigma
Lub kaus mom
Omega
Cable tais
Hnub ci profile
Roofing profile
Guardrail
Qhov rooj / qhov rai profile
Lwm yam kev cai
Cov txheej txheem ntau lawm
Decoiling
Leveling
Pub
xuas nrig ntaus
Yob txoj kev
Txiav
Tso tawm
stacking
Tswj
PLC
HMI
Servo pub
Kev ntsuas encoder
Programmable ntau lawm parameter
Cov khoom lag luam -Cov Lus Qhia Tshwj Xeeb
Ntau qhov ntau thiab tsawg profile
Qhov ntev sib txawv
Rov qab qhov
Customized seem
Txawv cov khoom thicknesses
Qhov tseeb configuration yuav tsum tau lees paub los ntawm tus neeg siv khoom cov khoom thiab cov ntaub ntawv cov ntaub ntawv.
Dab tsi tus neeg yuav khoom yuav tsum cia siab los ntawm tus kws tshaj lij tsim khoom
Ib tus kws tshaj lij yob txoj kev xa khoom yuav tsum tsis yog tsuas yog teb:
"Yog, peb tuaj yeem ua tau."
Cov lus teb muaj zog dua yuav tsum piav qhia:
Vim li cas cov khoom tsim nyog rau yob txoj kev
Yuav ua li cas cov khoom yuav nkag mus rau hauv kab
Yuav ua li cas cov profile yuav nce zuj zus
Qhov twg xuas nrig ntaus yuav tshwm sim
Yuav ua li cas txiav yuav synchronized
Yuav ua li cas sib txawv profiles
Yuav ua li cas cov khoom tiav lawm
Qhov kev cia siab ntau lawm yog dab tsi
Cov ntaub ntawv dab tsi tseem yuav raug lees paub
Qhov no yog li cas tus neeg muab khoom siv tshuab dhau los ua tus khub engineering.
Los ntawm "Yuav Ib Lub Tshuab" mus rau "Tsim Muaj Peev Xwm Ntau Lawm"
Qhov no yog kab tias qhov tseem ceeb tshaj plaws ntawm tag nrho cov kev sib piv.
Tus neeg yuav khoom tsis yog yuav khoom tiag tiag:
Roll Forming Tshuab
los yog:
Nias nres
Tus neeg yuav khoom tab tom yuav ib txoj hauv kev los hloov cov khoom siv raw rau hauv cov khoom tiav.
Yog li ntawd, qhov sib piv tiag tiag yuav tsum yog:
Production System A
Sheet → Txiav → Kov → Nias Nres → Repositioning → Kov → Tshuaj ntsuam xyuas
piv:
Production System B
Coil → Decoiling → Leveling → Punching → Roll Forming → Txiav → Stacking
Lo lus nug yuav:
Lub kaw lus twg zoo dua peb cov khoom, ntim ntau lawm, cov kev xav tau zoo, cov qauv kev ua haujlwm thiab kev lag luam yav tom ntej?
Qhov ntawd yog qhov kev txiav txim siab yuav khoom muaj txiaj ntsig ntau dua.
Daim ntawv txheeb zaum kawg: Ua ntej koj txiav txim siab
Ua ntej xaiv yob txoj kev los yog nias braking, teb 15 nqe lus nug no:
Dab tsi yog qhov khoom cross-section?
Puas yog tus ntoo khaub lig-section tsis tu ncua?
Qhov khoom ntev npaum li cas?
Cov khoom siv twg yuav siv?
Dab tsi yog cov khoom thickness?
Cov khoom siv zog yog dab tsi?
Muaj pes tsawg daim los yog meters raug tsim txhua hli?
Yuav tsum muaj pes tsawg cov khoom loj?
Cov khoom hloov pauv ntau npaum li cas?
Puas yuav tsum muaj qhov?
Kev xuas nrig ntaus tuaj yeem ua ke?
Yuav ua li cas ua tiav -length kam rau ua?
Cov khoom tiav yuav ua li cas?
Yuav tsum muaj automation qib twg?
Yam khoom twg yuav raug ntxiv rau yav tom ntej?
Yog tias cov lus nug no tau teb, cov txheej txheem xaiv cov cuab yeej ua tau ntau lub hom phiaj.
Xaus: Roll Forming vs Press Braking yog kev txiav txim siab ntau lawm, tsis yog kev sib tw tshuab
Roll forming thiab nias braking yog ob qho tib si tseem ceeb ntawm cov hlau -tsim technologies.
Qhov txawv tsis yog yooj yim:
Rolls vs Punch thiab Tuag.
Qhov sib sib zog nqus tob yog:
Kev tsim khoom tsis tu ncua vs tus kheej tsim.
Roll forming yog tsim nyob ib ncig ntawm lub tswv yim hais tias tus ntoo khaub lig txhais tau -section tuaj yeem tsim tau ntau zaus thiab tsis tu ncua.
Xovxwm braking yog tsim nyob ib ncig ntawm lub tswv yim hais tias ib tug neeg los xij tuaj yeem muab tso rau hauv thiab khoov rau hauv cov geometry sib txawv.
Rau cov chaw tsim khoom tsim ntau txhiab meters ntawm cable tais, hnub ci kev tsheb nqaj hlau, C / Z purlin, guardrail lossis ru tsev profile, cov kev xav tsis tu ncua ntawm yob txoj kev tuaj yeem cuam tshuam.
Rau ib qho kev cai hlau fabricator tsim me me ntawm ntau yam sib txawv, qhov yooj yim ntawm cov xovxwm braking tuaj yeem cuam tshuam heev.
Rau cov chaw tsim khoom nrog cov khoom lag luam sib xyaw, ob lub thev naus laus zis tuaj yeem ua ke.
Cov lus teb yog yog li ntawd los ntawm cov khoom thiab cov txheej txheem ntau lawm.
Tsis yog los ntawm daim ntawv qhia tshuab.
Tsis yog los ntawm cov lus qis tshaj plaws.
Tsis yog los ntawm kev tshaj tawm ceev tshaj plaws.
Thiab tsis yog los ntawm qhov kev xav tias ib qho kev siv tshuab yog universally zoo dua.
Txoj kev txhim khu kev qha tshaj plaws yog pib nrog qhov teeb meem tsim khoom tiag tiag.
Koj ua dab tsi?
Koj siv cov khoom dab tsi?
Cov khoom tiav ntev npaum li cas?
Koj yuav tsum tau tsim ntau npaum li cas?
Cov khoom hloov pauv ntau npaum li cas?
Nws puas yuav tsum tau xuas nrig ntaus?
Yuav tsum ua siab ntev npaum li cas?
Ntau npaum li cas automation koj xav tau tiag tiag?
Thaum cov lus nug no tau teb, kev xaiv ntawm yob txoj kev thiab nias braking ua ib qho kev txiav txim siab engineering es tsis yog kev sib piv muag.
Thiab thaum cov lus teb cov ntsiab lus mus rau qhov nruam yob txoj kev, cov kauj ruam tom ntej yuav tsum ua kom sib npaug:
Pib nrog kev kos duab profile.
Muab cov chaw tsim khoom siv qhov tseeb profile, cov khoom siv, thickness, ntau lawm lub hom phiaj, xuas nrig ntaus cov kev xav tau, tiav ntev, thiab xav tau yav tom ntej profile ntau.
Los ntawm qhov ntawd, tus kws tshaj lij yob txoj kev tsim cov chaw tsim khoom tuaj yeem ua haujlwm rov qab los ntawm cov khoom tiav mus rau qhov sib xyaw ua ke, cov cuab yeej siv, tshuab qauv, xuas nrig ntaus system, txiav txoj kev, automation, kuaj thiab kawg cov kab ntau lawm.
Qhov ntawd yog txoj hauv kev IUWON siv rau kev hloov kho yob txoj haujlwm: pib los ntawm cov neeg siv khoom thiab cov kev xav tau ntau lawm, tom qab ntawd txhim kho lub tshuab teeb tsa nyob ib ncig ntawm daim ntawv thov tiag tiag. IUWON tam sim no ua haujlwm rau cov ntawv thov suav nrog cable tais, hnub ci mounting qauv, C / Z purlins, ru tsev, guardrails, gutters, qhov rooj thiab qhov rais, cia systems thiab customized profiles, nrog rau nws cov pej xeem tuam txhab ntaub ntawv hais txog ntau tshaj 20 xyoo ntawm kev lag luam kev paub thiab kev pab cuam nyob rau hauv ntau tshaj 50 lub teb chaws.
Yog tias koj tam sim no muab piv rau lub tshuab yob txoj kev nrog lub xovxwm nres, cov kauj ruam tom ntej tseem ceeb tshaj plaws yog li ntawd tsis tas yuav yog lwm lub tshuab catalog.
Nws yog kev sib tham engineering raws li koj cov khoom siv tiag tiag.
Xa cov duab kos duab.
Qhia cov khoom siv.
Txhais lub hom phiaj ntau lawm.
Piav qhia txog kev xuas nrig ntaus thiab txiav.
Los ntawm qhov ntawd, cov txheej txheem tsim khoom tsim nyog tuaj yeem ntsuas tau-thiab yog tias yob txoj kev yog qhov kev taw qhia tsim nyog, cov cuab yeej tuaj yeem tsim los ntawm cov khoom siv tsis yog yuam cov khoom kom haum rau lub tshuab txheem.




