Hauv kev lag luam hlau niaj hnub no, yob txoj kev ua haujlwm yog ib qho ua tau zoo tshaj plaws, meej, thiab tus nqi- ua tau zoo txuas ntxiv rau cov txheej txheem hlau. Siv dav hauv kev tsim tsheb, kev tsim kho vaj tse, khoom siv hluav taws xob, aerospace, thiab kev tsim khoom siv niaj hnub, yob txoj kev tshuab hloov cov hlau coils rau hauv kev hloov kho tus ntoo khaub lig-sectional profiles los ntawm incremental, nruam dabtsi yog khoov deformation. Tsis zoo li cov txheej txheem stamping, dabtsi yog khoov, lossis forging cov txheej txheem uas ua tiav cov txheej txheem hlau ua tiav hauv ib qho kev mob stroke, yob txoj kev vam khom rau ntau qhov chaw ntawm cov menyuam yaus cov chaw nres tsheb kom siv cov micro-bending quab yuam ntawm cov hlau strips, tshem tawm cov qauv kev ntxhov siab, kev puas tsuaj saum npoo, thiab qhov sib txawv ntawm qhov tshwm sim los ntawm ib qho - lub sij hawm muaj zog deformation. Kab lus no piav qhia txog lub hauv paus ntsiab lus ntawm kev ua haujlwm, ua kom tiav cov qauv tsim, cov kauj ruam - los ntawm - cov kauj ruam kev ua haujlwm, cov txheej txheem tseem ceeb, deformation mechanism, kev faib cov cuab yeej, kev siv tau zoo, thiab kev hloov kho thev naus laus zis niaj hnub ntawm yob txoj kev tshuab, muab rau hauv - kev nkag siab tob rau hauv cov txheej txheem kev lag luam no.
Lub Ntsiab Lus Txhais thiab Cov Ntsiab Cai Ua Haujlwm ntawm Roll Forming
Roll forming, tseem hu ua txias yob txoj kev, yog ib tug nruam hlau yas sib sau tshuab uas ua hlau strips nyob rau hauv chav tsev kub yam tsis muaj cov khoom cua sov. Lub hauv paus ua haujlwm logic ntawm lub tshuab yob txoj kev tuaj yeem ua tiav raws lince incremental dabtsi yog khoov thiab nruam linear forming. Lub hauv paus ntsiab lus tseem ceeb yog siv cov kab sib txuas ntawm sab sauv thiab sab qis ua cov yob txheej txheej txheej txheej; txhua pab pawg ntawm cov yob tsuas yog ua tiav ib feem me me ntawm tag nrho kev khoov deformation ntawm cov hlau sawb. Raws li cov hlau strip dhau los ntawm txhua qhov chaw ua haujlwm synchronously, nws tus ntoo khaub lig tiaj tus - ntu yog maj mam khoov, folded, stretched, thiab zoo li tus mus txog rau thaum nws mus txog qhov preset tiav profile dimension thiab cov duab.
Lub ntsiab ntawm yob txoj kev yog tswj cov yas deformation ntawm hlau. Thaum cov hlau sawb yog nyem los ntawm cov chais, cov khoom ua ntej elastic deformation ua ntej. Nrog rau kev nce ntxiv ntawm dov siab thiab deformation hloov chaw, cov khoom siv dhau qhov kev txwv elastic thiab nkag mus rau theem yas deformation. Tom qab cov chais tso tawm lub siab, tsuas yog ib qho me me ntawm elastic rebound tseem tshuav, thiab cov hlau ruaj khov rau qhov tsim profile. Raws li kev tshawb fawb, txhua qhov yob tsim chaw nres tsheb nruj me ntsis tswj lub kaum sab xis, deformation ntau yam, thiab cov khoom ntws ntws kom tsis txhob muaj kev sib tsoo hauv zos, hlau tawg, nto wrinkling, thiab qhov txawv txav. Qhov kev sib sau ua tau zoo no yog qhov sib txawv ntawm cov yob sib sau los ntawm cov khoom siv hlau sib txuas xws li khoov tshuab thiab xuas nrig ntaus.
Ib qho tseem ceeb ntawm cov txheej txheem ntawm yob txoj kev yog lub synchronization ntawm cov khoom noj thiab sib sau. Tsav los ntawm ib lub zog sib koom ua ke, txhua txoj kev sib sau ua haujlwm ntawm kev sib tw linear ceev, ua kom cov hlau sawb txav mus tom ntej ntawm qhov ceev tsis tu ncua tsis muaj zawv zawg, ncab, lossis compression deformation. Txoj kev ua haujlwm tas mus li no enablesyob txoj kev tshuabkom ua tiav siab -ceev, batch, thiab standardized zus tau tej cov ntev - ntev hlau profiles, uas yog tsis yooj yim sua rau ib txwm discrete ua khoom. Cov khoom siv dav siv rau yob txoj kev tshuab suav nrog txias- dov steel, galvanized steel, stainless hlau, aluminium alloy, tooj liab alloy, thiab xim-coated steel strips, npog yuav luag tag nrho cov khoom siv hlau thiab coil cov ntaub ntawv.
Ua kom tiav Cov Qauv Txheej Txheem ntawm Cov Txheej Txheem Roll Forming Tshuab Kab
Lub tshuab ua lag luam paub tab tsis yog ib qho khoom siv ywj pheej nkaus xwb tab sis ua tiav cov kab ntau lawm uas tsim los ntawm ntau qhov chaw ua haujlwm hauv kev sib txuas ua ke. Txhua chav ua haujlwm ua haujlwm ywj pheej thiab koom tes sib koom ua ke kom ua tiav tag nrho cov txheej txheem los ntawm kev pub khoom noj rau cov khoom tiav. Tus txheej txheem puv - tsis siv neeg yob txoj kev tsim cov kab ntau lawm suav nrog decoiling system, leveling system, pub noj thiab kev coj noj coj ua, ua ntej -kev ua haujlwm pabcuam, yob txoj kev tswj hwm, hydraulic txiav system, suav thiab tso qhov system, tawm platform, thiab hluav taws xob tswj qhov system. Cov qauv ncauj lus kom ntxaws thiab kev ua haujlwm ntawm txhua qhov module tau txheeb xyuas raws li hauv qab no.
Decoiling System
Lub decoiler yog qhov pib ntawm tag nrho cov kab ntau lawm, lub luag haujlwm rau kev txhawb nqa thiab txiav tawm cov khoom siv coiled hlau raw khoom. Kev lag luam tseem ceeb decoilers tau muab faib ua hydraulic decoilers thiab hluav taws xob decoilers raws li kev tsav tsheb. Cov kab me me thiab nruab nrab- cov kab ntau lawm feem ntau yog siv hluav taws xob decoilers, thaum hnyav- cov kab ntau lawm ua cov hlau coils tuab (thickness saum 3mm) thiab loj -width coils yog nruab nrog hydraulic decoilers nrog lub peev xwm muaj zog thiab ruaj khov dua kev sib tw. Cov ntsiab lus tseem ceeb ntawm lub decoiler muaj xws li lub coil txhawb nqa ncej, nro tswj cov cuab yeej, nres system, thiab tig lub cev muaj zog.
Thaum lub sijhawm ua haujlwm, cov hlau kauj yog tsau rau ntawm qhov txhawb nqa ntawm lub decoiler. Lub nro sensor saib xyuas lub xeev unwinding nyob rau hauv lub sij hawm ntawm lub sij hawm thiab kho lub rotating ceev thiab braking quab yuam dynamically los xyuas kom meej tas li - nro unwinding. Qhov no ua tau zoo zam cov khoom xoob, sib txawv, lossis kev sib zog ntau dhau uas ua rau cov khoom deformation. Lub peev xwm siab tshaj plaws ntawm kev lag luam decoilers yog li ntawm 1 tuj txog 20 tons, uas tuaj yeem ua tau raws li qhov xav tau ntawm cov khoom sib txawv ntawm cov hlau coils. Tsis tas li ntawd, qee qhov siab - cov kab ntau lawm tau nruab nrog cov khoom siv hluav taws xob tsis siv neeg thauj khoom kom paub txog kev hloov cov coil tsis siv neeg thiab txhim kho kev tsim khoom txuas ntxiv.
Leveling System
Hlau coils uas tsim los ntawm dov yuav inevitably muaj inherent coil teeb, nto warping, me me indentations, thiab tsis sib xws nyob rau hauv kev ntxhov siab tom qab ntev - winding thiab cia. Lub leveling system yog ib qho tseem ceeb precision ua chav tsev tom qab decoiling, lub luag hauj lwm rau tshem tawm cov khoom deformation thiab residual kev nyuaj siab los xyuas kom meej lub flatness thiab seem stability ntawm cov hlau sawb ua ntej tsim. Lub leveling system yog tsim los ntawm ntau pab pawg ntawm sab sauv thiab sab staggered leveling rollers, feem ntau yog nruab nrog 7-19 leveling rollers raws li cov khoom thickness thiab precision yuav tsum tau.
Cov txheej txheem ua haujlwm ntawm tus txheej txheem yog siv cov staggered sab sauv thiab qis dua rau rov ua dua micro- dabtsi yog khoov siab ntawm cov hlau sawb. Lub sawb hla dhau los ntawm cov pab pawg neeg sib tw thiab ua tiav ntau yam zoo thiab tsis zoo dabtsi yog khoov deformations, uas maj mam tso cov kev ntxhov siab sab hauv ntawm cov khoom, kho cov nkhaus radian ntawm lub kauj, thiab thaum kawg outputs ib tug kiag li tiaj tus thiab ncaj hlau sawb. Rau siab -precision profile ntau lawm nrog nruj flatness yuav tsum, ib tug nplua -leveling ntaus ntawv kuj configured mus ntxiv optimize lub nto flatness thiab straightness ntawm cov khoom, nteg ib lub hauv paus rau tom ntej no txoj kev meej.
Kev pub noj thiab kev coj noj coj ua
Kev pub noj thiab kev taw qhia ua haujlwm ua haujlwm ntawm cov khoom siv traction, qhov chaw, thiab kev sib txawv ntawm kev kho, kom ntseeg tau tias lub tiaj tus hlau sawb raug nkag mus rau hauv qhov chaw ua haujlwm raws li qhov chaw nruab nrab preset. Lub kaw lus no feem ntau muaj cov khoom noj rau cov menyuam, cov kev taw qhia sab, kev hloov kho sensors, thiab servo traction li. Lub sab sauv thiab qis pub rau menyuam yaus clamp cov hlau sawb kom nruj thiab muab kev ruaj khov rau pem hauv ntej traction zog, sib piv cov kev khiav hauj lwm ceev ntawm tus tswv tsev tom ntej kom paub txog kev noj mov synchronous.
Lub log sab qhia tau ntsia rau ntawm ob sab ntawm cov khoom noj khoom noj, nrog rau qhov sib txawv raws li cov khoom siv dav, uas tuaj yeem txo qis sab laug thiab sab xis ntawm lub sawb thaum ua haujlwm. Lub siab -kawg yob txoj kab yog nruab nrog lub tshuab hluav taws xob tsis siv neeg photoelectric deviation kho. Thaum lub ntsuas ntsuas pom qhov sib txawv ntawm cov khoom, nws yuav hloov kho txoj haujlwm ntawm cov txheej txheem qhia hauv lub sijhawm kom ntseeg tau tias kev noj zaub mov raug tswj tsis pub dhau ± 0.1 hli, zam qhov profile seem yuam kev los ntawm kev pub mis sib txawv.
Ua ntej -Kev Ua Haujlwm Pabcuam (Yeem)
Raws li cov qauv kev xav tau ntawm cov ntaub ntawv tiav, cov yob txoj kab tuaj yeem nruab nrog ua ntej - cov haujlwm ua haujlwm xws li xuas nrig ntaus, txiav, embossing, thiab slitting. Lub tshuab ua ntej - xuas nrig ntaus yog cov qauv siv dav tshaj plaws, uas tau tsav los ntawm hydraulic lossis servo xuas nrig ntaus tshuab, uas tuaj yeem ua tiav cov txheej txheem mounting, qhov kub dissipation qhov, thiab qhov chaw ntawm cov hlau sawb ua ntej tsim. Kev xuas nrig ntaus yog raug synchronized nrog txoj kab nrawm los ntawm PLC tswj qhov system kom ntseeg tau tias qhov sib tsoo zoo sib xws thiab txoj haujlwm raug.
Lub tsev embossing tuaj yeem ua cov txheej txheem los tiv thaiv- cov qauv nplawm, cov qauv logo, thiab txhawb cov tav ntawm cov khoom nto, txhim kho lub zog ntawm cov qauv thiab kev ua haujlwm zoo ntawm qhov profile. Lub tshuab slitting yog siv los txiav cov kab dav dav mus rau hauv nqaim strips ntawm qhov yuav tsum tau ua kom tau raws li qhov yuav tsum tau ua ntawm me me -dav profiles. Tag nrho cov ua ntej- ua tiav ua tiav ua ntej tsim, zam qhov teeb meem ntawm kev ua haujlwm nyuaj thiab tsis muaj qhov tseeb ntawm cov ntawv nkhaus tiav.
Core Roll Forming Host System
Roll forming party yog lub luag haujlwm tseem ceeb ntawm tag nrho cov khoom siv thiab lub ntsiab lus tseem ceeb kom paub txog cov hlau profile shaping. Tus tswv tsev yog tsim los ntawm ntau qhov kev sib sau sawv ntsug nyob rau hauv txoj kab ncaj nraim, thiab txhua qhov sawv ntsug yog nruab nrog ib pab pawg ntawm cov txheej txheem siab thiab qis qis, cov ncej sib txuas, cov kabmob sib dhos, thiab qhov siab hloov kho. Tus naj npawb ntawm cov chaw tsim khoom yog txiav txim siab los ntawm qhov nyuaj ntawm qhov ua tiav profile, xws li los ntawm 8 chaw nres tsheb rau qhov yooj yim tiaj tus- khoov profiles mus rau ntau tshaj 30 chaw nres tsheb rau ntau yam -fold, arc, thiab tshwj xeeb- zoo li tus profiles.
Cov txheej txheem txheej txheem yog ua los ntawm siab- zoo alloy steel los ntawm precision forging, kho cua sov, thiab ua kom tiav, nrog rau siab hardness, hnav tsis kam, thiab qhov tseeb. Lub nto contour ntawm txhua tus menyuam yog tsim los raws li qhov kawg profile. Txhua qhov chaw nres tsheb tsuas yog ua tiav 5℃-15℃micro-bending deformation ntawm cov khoom. Los ntawm cov txiaj ntsig ntawm ntau- chaw nres tsheb nce qib khoov, lub tiaj tiaj tiaj tau maj mam hloov mus rau hauv lub hom phiaj hla ntu. Kev sib kis ntawm tus tswv tsev txais cov saw hlau xa mus los yog lub thawv iav hauv nruab nrab kom paub meej tias qhov ceev ntawm txhua tus menyuam yog synchronous tag nrho, tiv thaiv cov khoom ncab lossis wrinkling, thiab lav qhov sib xws ntawm profile forming.
Txhua qhov kev sib sau ua ke yog nruab nrog kev ywj pheej zoo -tuning mechanism, uas tuaj yeem kho qhov sib txawv, qhov siab, thiab kab rov tav txoj hauj lwm ntawm sab saud thiab qis dua raws li cov khoom tuab thiab tsim lub xeev, paub meej txog kev tswj hwm ntawm kev sib sau deformation. Nyob rau hauv cov txheej txheem tsim, cov hlau sawb ib txwm tswj kev tawm mus rau pem hauv ntej, thiab kev ua haujlwm txuas ntxiv ua rau cov profile muaj kev ntxhov siab tag nrho, du nto, thiab qhov tseeb qhov tseeb.
Hydraulic Txiav thiab Post - Txheej Txheem Txheej Txheem
Tom qab cov hlau sawb tau ua tiav rau hauv lub hom phiaj profile los ntawm kev tsim tus tswv tsev, qhov ruaj khov -ntev txiav system ua tiav cov txheej txheem blanking kawg. Lub ntsiab yob txoj kev tshuab txais yuav ya shear txiav tshuab, uas yog, cov cuab yeej txiav ua raws li kev khiav ceev ntawm qhov profile rau synchronous txav txiav, uas paub tias tsis yog - nres nruam ntau lawm thiab txhim kho ntau lawm efficiency. Lub tshuab txiav yog tsim los ntawm lub zog hydraulic, txiav cov cuab yeej so, siab - hardness alloy cutter, ntev encoder, thiab qhov chaw sensor.
Qhov ntev encoder saib xyuas qhov ntev ntawm qhov profile hauv lub sijhawm. Thaum cov khoom mus txog qhov preset txiav ntev, lub kaw lus cia li ua rau hydraulic txiav txiav. Lub kaw lus hydraulic muab kev ruaj khov thiab muaj zog shearing quab yuam kom ua tiav qhov ceev txiav ntawm cov hlau profiles. Qhov kev txiav txim siab ntawm siab - cov cuab yeej precision tuaj yeem ncav cuag ± 0.5mm, thiab ntu txiav yog tiaj thiab burr-dawb yam tsis muaj kev sib tsoo. Tsis tas li ntawd, qee cov kab ntau lawm tau nruab nrog kev tshaj tawm - cov haujlwm ua haujlwm xws li qhov kawg trimming, khoov khoov, thiab kev tu saum npoo kom txhim kho cov khoom tiav tiav.
Hluav taws xob Intelligent Control System
Kev tswj hluav taws xob yog lub hlwb ntawm tag nrho cov yob tsim cov kab ntau lawm, lub luag haujlwm rau kev sib koom ua haujlwm synchronous ntawm tag nrho cov haujlwm ua haujlwm. Lub kaw lus siv PLC ua lub hauv paus, sib txuam nrog tib neeg- lub tshuab kov lub vijtsam, zaus hloov pauv, servo maub los, pawg sensor, thiab lub tswb ua txhaum. Cov neeg ua haujlwm tuaj yeem teeb tsa cov kev txwv xws li kev ua haujlwm nrawm, txiav ntev, xuas nrig ntaus, thiab ua kom tiav los ntawm kev kov lub vijtsam, thiab lub kaw lus tau ua tiav tag nrho - voj voog tsis siv neeg ntau lawm.
Cov kev tswj xyuas ntse muaj qhov tseeb - lub sijhawm saib xyuas cov khoom siv nruj, kev khiav hauj lwm ceev, tsim siab, thiab cov khoom siv ua haujlwm. Thaum cov xwm txheej txawv txav xws li kev sib txawv ntawm cov khoom siv, cov khoom siv tsis txaus, cov khoom siv ntau dhau, thiab qhov sib txawv ntawm qhov sib txawv tshwm sim, lub kaw lus yuav cia li ceeb toom thiab nres lub tshuab rau kev tiv thaiv, zam cov khoom puas thiab cov khoom puas. Nyob rau tib lub sijhawm, lub kaw lus txhawb nqa kev cia khoom thiab ib qho - hu xov tooj tseem ceeb, uas yooj yim rau kev hloov pauv sai ntawm cov khoom sib txawv ntawm qhov profile thiab txhim kho cov khoom siv ntau yam.
Ua kom tiav cov kauj ruam-los ntawm-Cov kauj ruam ua haujlwm ntawm Roll Forming Tshuab
Cov txheej txheem ua haujlwm ntawm tus txheej txheem yob txoj kab tsim cov kab ntau lawm yog tas li thiab automated. Los ntawm cov khoom siv raw khoom thauj mus rau cov khoom tiav tiav, nws ua raws li cov txheej txheem tsim nyog thiab kev ua kom zoo. Lub voj voog ua haujlwm tiav tau muab faib ua yim theem tseem ceeb, thiab txhua theem muaj cov txheej txheem kev ywj pheej thiab cov hom phiaj kev ua haujlwm.
Raw Material Loading thiab Fixed Tension Unwinding
Cov txheej txheem npaj ntau lawm pib nrog kev thauj cov hlau coil raw khoom mus rau lub decoiler. Raws li lub kauj qhov hnyav thiab qhov dav, kho qhov kev txhawb nqa lub zog thiab nres ntawm lub decoiler kom ntseeg tau tias lub kauj yog ruaj khov yam tsis muaj loosening. Tom qab cov cuab yeej tau pib, lub decoiler tig ntawm qhov ceev thiab ruaj khov kom tshem tawm cov hlau sawb. Cov kev tswj nruj nreem dynamically adjusts lub unwinding ceev raws li kev ceev ceev ntawm cov khoom siv tom ntej kom muaj kev nro tas li ntawm cov sawb, tiv thaiv cov khoom tsub zuj zuj los yog ntau qhov nro stretching, thiab xyuas kom ruaj khov khoom rau cov txheej txheem tom ntej.
Precision Leveling thiab tshem tawm kev ntxhov siab
Cov hlau tsis muaj kab nrib pleb nkag mus rau hauv chav tsev leveling. Los ntawm ntau pab pawg ntawm staggered leveling rollers, lub strip yuav raug rov ua micro- khoov khoov. Lub hauv paus bending radian thiab qhov tsis sib xws ntawm cov khoom coiled raug tshem tawm tag nrho, thiab cov kev ntxhov siab sab hauv uas tsim los ntawm coil winding tau tso tawm tag nrho. Tom qab leveling, flatness thiab straightness ntawm cov hlau sawb ua tau raws li cov txheej txheem txheej txheem, uas zam cov teeb meem ntawm profile distortion, dabtsi yog khoov, thiab loj inconsistency tshwm sim los ntawm unevenness ntawm cov ntaub ntawv nyob rau hauv lub tom ntej no txoj kev.
Coj Kev Noj Qab Haus Huv thiab Deviation Kho Qhov Chaw
Lub tiaj tiaj tiaj tiaj yog clamped thiab traction- pub los ntawm pab pawg neeg pub mis, thiab sab qhia lub log txwv cov khoom dav kev taw qhia kom ntseeg tau tias cov sawb nkag mus rau hauv txoj kab hauv nruab nrab. Lub photoelectric deviation kho sensor saib xyuas cov khoom khiav hauv lub sijhawm. Thaum kuaj pom qhov sib txawv me me, lub kaw lus tau hloov kho cov txheej txheem qhia txoj haujlwm kom paub txog qhov tseeb - lub sijhawm sib txawv ntawm kev kho. Cov theem no ua kom muaj qhov tseeb ntawm cov khoom noj thiab nteg lub hauv paus rau kev sib xyaw thiab kev sib sau ua ke ntawm txhua qhov chaw nres tsheb.
Ua ntej-Kev Ua Haujlwm Zoo (Yeem txheej txheem)
Rau cov ntaub ntawv uas xav tau kev xuas nrig ntaus, embossing, los yog notching, cov hlau sawb yuav dhau los ntawm cov khoom ua ntej - ua ntej tsim. Lub servo lossis hydraulic ua tshuab ua tiav cov qauv ua ntej thiab qhov chaw ua haujlwm raws li qhov kev zov me nyuam tsis. Tag nrho cov ua ntej- kev ua tiav yog synchronized nrog cov khoom noj ceev kom ntseeg tau tias kev ua haujlwm tsis sib xws thiab txoj haujlwm raug. Txij li thaum cov khoom nyob rau hauv ib lub xeev tiaj tus nyob rau lub sij hawm no, cov txheej txheem nyuaj yog tsawg thiab cov precision yog siab, uas zoo zam kev txwv tsis pub ntawm cov nkhaus tiav lawm profiles.
Multi-Station Progressive Roll Forming
Qhov no yog theem tseem ceeb ntawm kev tsim profile. Lub tiaj tus hlau strip sequentially dhau los ntawm txhua qhov chaw tsim khoom ntawm lub tshuab hosting. Txhua pab pawg ntawm kev tsim cov menyuam ua tau zoo micro-bending thiab extrusion ntawm cov khoom. Nrog rau pem hauv ntej txav ntawm lub sawb, lub kaum sab xis khoov thiab sib sau qhov tob yog maj mam nce chaw nres tsheb los ntawm chaw nres tsheb. Lub tiaj ob-dimensional hlau ntawv yog maj mam deformed rau hauv peb-dimensional tshwj xeeb-zoo li tus ntoo khaub lig-section. Tag nrho cov txheej txheem tsim yog du thiab tsis tu ncua, tsis tas li deformation thiab cuam tshuam quab yuam. Cov khoom ntws tsis sib xws, tsis muaj qhov tawg lossis wrinkling tshwm sim, thiab tag nrho cov txheej txheem kev ntxhov siab ntawm qhov profile yog sib npaug.
Fine Shaping thiab Stress Correction
Tom qab ua tiav cov txheej txheem tseem ceeb, qhov profile yuav dhau los ntawm qhov kawg shaping chaw nres tsheb. Cov zoo shaping rollers ua micro- kho ntawm lub kaum sab xis profile, radian, thiab flatness kom tshem tawm me me elastic rebound tsim nyob rau hauv cov txheej txheem tsim, ntxiv optimize qhov seem raug thiab nto flatness ntawm cov profile, thiab xyuas kom meej tias tag nrho cov parameters ntawm cov tiav profile tiav raws li tus qauv tsim.
Tsau -Length Flying Shear Txiav
Cov duab nruam profile txav mus rau pem hauv ntej synchronously. Qhov ntev encoder sau cov ntaub ntawv ntev cov ntaub ntawv hauv lub sijhawm. Thaum lub preset txiav ntev mus txog, lub ya shear txiav system pib instantly. Cov cuab yeej txiav txav synchronously nrog cov profile khiav ceev kom ua tiav tsis yog - nres dynamic txiav. Hom kev ua no zam qhov kev ncua sij hawm los ntawm kev txiav zoo li qub, txhim kho kev ua haujlwm zoo, thiab ua kom lub tiaj tiaj thiab burr - dawb txiav seem.
Cov khoom tiav tshem tawm thiab sorting
Qhov kev txiav tiav profile yog txiav mus rau hauv lub platform tawm los ntawm cov khoom siv conveying. Cov cuab yeej suav cov khoom tiav tau txais los ntawm kev ntsuas qhov system, thiab cov neeg ua haujlwm lossis cov khoom siv tsis siv neeg stacking xaiv thiab stacks cov khoom tiav. Tag nrho cov txheej txheem ntau lawm yog tag nrho automated, realizing seamless kev twb kev txuas los ntawm raw khoom pub rau cov khoom tiav lawm, nrog siab ntau lawm continuity thiab tsawg phau ntawv kev cuam tshuam.
Qhov tseem ceeb Technical Advantages ntawm Roll forming txheej txheem
Piv nrog cov tsoos hlau profile ua technologies xws li stamping, dabtsi yog khoov, thiab vuam, yob txoj kev muaj irreplaceable technical thiab ntau lawm zoo, uas yog vim li cas nws yog dav siv nyob rau hauv niaj hnub industrial ntau lawm. Nws cov txiaj ntsig tseem ceeb yog xav txog hauv kev ua haujlwm zoo, kev ua haujlwm zoo, kev siv cov khoom siv, cov khoom sib xws, thiab cov nqi tsim khoom.
Ua ntej,ultra- siab precision thiab ruaj khov khoom sib xws. Txoj kev vam meej micro-deformation hom ntawm yob txoj kev ua kom tsis txhob muaj kev ntxhov siab thiab elastic rebound tsis xws luag ntawm ib qho - lub sij hawm tsim. Lub multi-chaw nres tsheb precision roller positioning thiab synchronous tswj system xyuas kom meej tias qhov kev ua yuam kev ntawm txhua qhov profile yog tswj nyob rau hauv ib qho me me. Lub batch ntau lawm sib xws ntawm cov khoom yog ntau dua li ntawm phau ntawv khoov thiab stamping ua, uas ua tau raws li qhov yuav tsum tau ua ntawm siab -kawg industrial manufacturing.
Thib ob,tas mus li siab - muaj peev xwm ntau lawm. Lub tshuab yob txoj kev paub txog kev tsim tawm tsis muaj kev cuam tshuam. Qhov ceev ntawm cov khoom siv ib txwm tuaj yeem ncav cuag 10-30 meters ib feeb, thiab qhov siab -cov kab ntau lawm tuaj yeem tshaj 50 meters ib feeb. Piv nrog rau cov cuab yeej ua haujlwm tsis sib xws, kev tsim khoom tau nce ntau dua 5 zaug, uas yog qhov tsim nyog rau loj -batch thiab ntev profile ntau lawm.
Peb,Cov khoom siv siab siv tus nqi thiab kev ua haujlwm tsawg. Roll forming belongs rau cov yas ntshiab uas tsis muaj kev txiav thiab splicing nyob rau hauv txoj kev sib sau. Tag nrho cov khoom siv coil tau ua tiav tas li, thiab yuav luag tsis muaj cov ntaub ntawv pov tseg tshwj tsis yog rau me me ntawm cov khoom poob ntawm lub taub hau thiab tus Tsov tus tw ntawm lub kauj. Tus nqi siv cov khoom siv yog siab li 98%, uas yog ntau dua li cov txheej txheem stamping nrog loj trimming pov tseg, zoo txo cov nqi khoom siv.
Plaub,zoo heev cov khoom nto zoo thiab cov qauv kev ua tau zoo. Lub dov extrusion ntawm precision rollers ua rau cov khoom siv hlau ntau dua compact, txhim kho hardness thiab structural zog ntawm profile nto, thiab tsis txhob nto khawb, indentations, thiab vuam caws pliav tshwm sim los ntawm ib txwm ua. Cov profile tsim los ntawm kev txuas mus tas li muaj qhov sib txawv hauv kev ntxhov siab, tsis muaj kev phom sij zais, thiab zoo dua dabtsi yog khoov thiab torsion tsis kam.
Thib tsib,muaj zog versatility thiab saj zawg zog ntau lawm. Los ntawm kev hloov cov pab pawg sib txawv ntawm cov menyuam sib txawv thiab kho cov cuab yeej siv tsis tau, tib lub yob txoj kab tuaj yeem tsim ntau ntau qhov sib txawv ntawm cov profiles, paub txog ntau yam - lub hom phiaj siv ib lub tshuab. Cov khoom siv tuaj yeem hloov kho mus rau kev ua haujlwm ntawm ntau yam khoom siv hlau thiab cov thickness sib txawv, nrog rau kev tsim khoom muaj zog thiab kev siv ntau yam.
Main Classification thiab Application Scenarios ntawm Roll Forming Machine
Kev faib khoom siv
Raws li cov khoom siv sib txawv, cov khoom lag luam, thiab kev tsim khoom precision, yob txoj kev tshuab tuaj yeem muab faib ua ntau pawg. Raws li cov khoom tuab, lawv muab faib ua nyias phaj yob txoj kev tshuab (ua thickness 0.1-2mm) thiab tuab phaj yob txoj kev tshuab (ua thickness 2-12mm). Raws li cov qauv khoom, lawv tau muab faib ua qhov yooj yim profile yob txoj kev tshuab (xws li lub kaum sab xis steel, channel steel, thiab ca steel) thiab complex tshwj xeeb -zoo li tus profile yob txoj kev tshuab (xws li automotive profiles, hluav taws xob txee profiles, thiab lub tsev keels). Raws li qib automation, lawv tau muab faib ua semi-automatic thiab puv-automatic ntse yob txoj kab.
Daim Ntawv Thov Kev Lag Luam Scenarios
Kev lag luam kev tsim kho: Nws yog daim ntawv thov loj tshaj plaws ntawm cov khoom siv yob txoj kev, siv rau kev ua cov xim hlau pobzeb, lub ru tsev vaj huam sib luag, phab ntsa vaj huam sib luag, steel keel, pem teb bearing phaj, guardrail profile, thiab lwm yam steel qauv. Cov txheej txheem txuas ntxiv ua tau raws li qhov yuav tsum tau ua ntawm loj - nplai thiab cov khoom siv hlau tsim qauv.
Automotive Manufacturing: Siv rau kev tsim tsheb lub cev qhov chaw, qhov rooj ncej profiles, qhia kev tsheb ciav hlau qhov chaw, thiab sab hauv kho kom zoo nkauj hlau qhov chaw. Lub siab -precision forming yam ntxwv ua kom lub rooj sib dhos raug thiab kev nyab xeeb ntawm cov khoom siv tsheb.
Hluav taws xob thiab hluav taws xob kev lag luam: Siv rau kev ua cov khoom siv hluav taws xob cov khoom siv hluav taws xob, cable tais, tsheb npav, thiab cov khoom siv hluav taws xob txhawb nqa. Qhov saum npoo du thiab qhov siab qhov tseeb ntawm yob- cov khoom tsim tau raws li kev sib dhos thiab rwb thaiv tsev cov khoom siv hluav taws xob.
Logistics thiab Hardware Industry: Siv los tsim cov txee profile, conveyor qhia rails, steel yeeb nkab profiles, thiab cov khoom siv niaj hnub tshwj xeeb - zoo li qhov chaw, nrog rau kev ua haujlwm siab thiab ua haujlwm zoo sib xws.
Niaj hnub nimno Technological Upgrades thiab yav tom ntej kev loj hlob Trends
Nrog kev nce qib ntawm kev lag luam ntse tsim tshuab, tsoos yob txoj kev tshuab tau maj mam kho dua tshiab ntawm kev txawj ntse, siab precision, siab ceev, thiab txuag hluav taws xob. Niaj hnub nimno tshiab- tiam tshiab yob tsim cov cuab yeej ua ke servo synchronous tswj, tsis siv neeg parameter optimization, tiag- lub sij hawm kom zoo, thiab tej thaj chaw deb tshuaj ntsuam xyuas technology. Cov kev tswj xyuas ntse tuaj yeem ua kom zoo dua cov txheej txheem tsim raws li cov ntaub ntawv hloov pauv, paub txog kev hloov pauv ntawm cov khoom sib txawv, thiab txo qis kev vam khom ntawm kev siv phau ntawv.
Nyob rau hauv cov nqe lus ntawm precision upgrade, daim ntawv thov ntawm siab -precision servo kis tau tus mob thiab micron- theem sensing detection technology ua rau cov kev raug ntawm cov cuab yeej mus txog lub thoob ntiaj teb advanced theem, uas yuav ua tau raws li cov kev cai ntawm high-end precision profiles nyob rau hauv aerospace thiab precision machinery industries. Nyob rau hauv cov nqe lus ntawm ntau lawm efficiency, lub optimized roller qauv thiab kis tau tus mob system ntxiv txhim kho kev khiav hauj lwm ceev ntawm cov cuab yeej, thiab cov tsis siv neeg kauj hloov thiab nruam ntau lawm technology paub 24-teev uninterrupted ntau lawm, zoo heev txhim kho muaj peev xwm ntau lawm.
Tsis tas li ntawd, ntsuab thiab lub zog-txuag tsim tau dhau los ua ib qho tseem ceeb ntawm txoj kev loj hlob ntawm cov khoom siv yob. Lub tshuab hluav taws xob hydraulic tshiab thiab zaus hloov lub zog-txuag thev naus laus zis txo cov cuab yeej siv hluav taws xob ntau dua 20%, thiab cov txheej txheem kaw - lub voj voog tsim kom paub txog xoom pov tseg, uas ua tau raws li cov kev cai ntawm niaj hnub kev lag luam ntsuab. Nyob rau yav tom ntej, nrog kev sib sib zog nqus ntawm kev lag luam hauv Is Taws Nem thiab thev naus laus zis thev naus laus zis, yob txoj kev tshuab yuav paub txog tag nrho cov kev txawj ntse ntawm kev teem sijhawm tsis siv neeg, kev tshuaj xyuas tus kheej zoo, thiab kev ua txhaum tus kheej- kho, thiab txuas ntxiv nthuav dav daim ntawv thov nyob rau hauv siab -kawg kev lag luam.
Xaus
Raws li cov khoom siv txuas ntxiv hlau txuas ntxiv hauv kev lag luam niaj hnub tsim, yob txoj kev siv lub tshuab tso siab rau qhov tshwj xeeb nce ntxiv bending ua hauj lwm hauv paus ntsiab lus kom ua tau zoo, meej, thiab qis - siv cov hlau profiles. Los ntawm kev sib koom ua haujlwm ntawm decoiling, leveling, pub, pre-processing, forming, cutting, and intelligent control systems, cov cuab yeej ua tiav tag nrho cov txheej txheem los ntawm ca hlau kauj kom tiav tshwj xeeb - zoo li profile processing. Piv nrog rau cov txheej txheem kev ua haujlwm ib txwm ua, yob txoj kev muaj qhov zoo ntawm kev tsim khoom, cov khoom precision, kev siv cov khoom siv, thiab cov khoom sib xws, thiab tau dhau los ua cov cuab yeej tseem ceeb hauv kev tsim kho, tsheb, hluav taws xob, khoom siv, thiab lwm yam lag luam.
Nrog rau kev txhim kho txuas ntxiv ntawm cov qauv kev tsim khoom lag luam thiab cov cuab yeej ntse ntse, yob txoj kev tshuab yog tas li innovating nyob rau hauv precision tswj, ntse ua haujlwm, thiab ntau lawm. Nyob rau hauv lub neej yav tom ntej, cov cuab yeej no yuav txuas ntxiv nthuav nws daim ntawv thov ciam teb nyob rau hauv siab - kawg precision manufacturing, ntsuab industrial ntau lawm, thiab ntse batch ntau lawm, thiab muab ntau txhim khu kev qha kev pab txhawb nqa rau kev txhim kho thiab kev loj hlob ntawm lub ntiaj teb no hlau ua kev lag luam.
