Hanghzou IUWON Technology Co., Ltd. yog ib qho ntawm feem txhim khu kev qha manufacturers thiab lwm tus neeg ntawm glazed pobzeb yob txoj kev tshuab nyob rau hauv Suav teb. Nrog kev paub ntau ntxiv, peb zoo siab tos txais koj los yuav cov khoom zoo siab glazed pobzeb yob txoj kev tshuab los ntawm peb lub hoobkas. Kev pabcuam zoo thiab tus nqi tsim nyog muaj.
Primary structural Cheebtsam:
- Chav tsev decoiler(manual los yog hydraulic)
- Khoom noj khoom haus & kev taw qhianrog ua ntej- kev xaiv txiav
- Roll forming sawv(14-20 teev)
- Hydraulic tuag nias(10-30 tuj stamping quab yuam)
- Hydraulic ncej- txiav tshuab
- PLC tswj txeenrog HMI touchscreen
- Khiav- tawm roojlos yog tsis siv neeg stacker
- Hydraulic zog sawv ntsug(kwv yees qib 6–8)
Txoj Cai Ua Haujlwm & Txheej Txheem Ua Haujlwm
Cov txheej txheem tsim khoom ua haujlwm nyob rau hauv peb theem sib txawv:
Kauj Ruam 1: Kev tsim cov txheej txheem pib
Lub tiaj tiaj hlau hla dhau los ntawm 8-14 txoj kev sawv ntsug (profile-dependent). Txhua qhov sawv ntsug siv qhov hloov pauv ntawm 2℃-5℃ib zaug kom tsis txhob muaj txheej txheej tawg lossis substrate dhau - kev ntxhov siab. Cov menyuam hla ntu yog tsim los ntawm CAD software los faib cov kev ntxhov siab sib npaug thiab txo cov khoom siv rov qab.
Theem 2: Hydraulic Tuag Stamping
Tom qab ntoo khaub lig-section forming, daim ntawv nkag mus rau hauv hydraulic stamping sawv ntsug. Ib lub tog raj kheej hydraulic (10-30 tuj ntsuas) tsav lub siab tuag downward rau hauv daim ntawv thaum lub qis tuag muab cov kab noj hniav mating. Cov tuag kaw nyob rau hauv lub programmable siab thiab nyob twj ywm lub sij hawm (0.3-0.8 vib nas this) kom emboss lub pobzeb qauv. Tuag qhov tob kam rau ua nyob rau hauv ± 0.15 hli.
Theem 3: Tshaj tawm -Kev Txiav
Daim ntawv stamped txuas mus rau hydraulic shear uas txiav txhua pobzeb rau qhov programmed ntev. Cov txheej txheem txiav yog:decelerate → nres → txiav → re-accelerate. Txiav ntev ntev: ± 1.0-1.5 hli dhau 900 hli rov ntev.
Production workflow:
Speed limitation factor:
Lub voj voog stamping tsis sib xws tsim lub qab nthab ceev. Hom kev sib sau ceev:2-8 m / min(tsis suav nrog lub sijhawm txiav txiav). Sim ua kom dhau qhov ntau yam no ua rau tsis tiav cov qauv qhov tob, qhov chaw txav ntawm cov qauv stamped, thiab nto scuffing los ntawm kev tuag hu rau ib daim ntawv txav.
Component Specifications & Material Data
Roll Forming sawv
| Parameter | Specification |
|---|---|
| Tsim cov sawv ntsug | 14–20 sawv ntsug (profile-dependent) |
| Cov khoom siv rau cov menyuam | 45 # forged steel lossis Cr12MoV / GCr15 cov cuab yeej steel |
| Kev kho saum npoo | Hard chrome plating, thickness 0.05 hli |
| Hardness | HRC 58-62℃tom qab kev kho cua sov |
| Ncej txoj kab uas hla | Φ70-80 hli |
| Cov khoom siv ncej | 45 # steel, quenched thiab tempered |
| Ncej machining | CNC tshuab dhos + sib tsoo (ob zaug rau precision) |
| Ncej qauv | 350H steel beam, welded, kev nyuaj siab -relieved tom qab vuam |
| Roller sawv hom | Kev ywj pheej arch qauv (tsis yog-plate design) lossis phab ntsa vaj huam sib luag |
| Kev sib kis | Chain tsav (1 "ib qho saw) lossis gearbox tsav (yeem) |
| Main lub cev muaj zog | 5.5–7.5 KW, zaus-tswj |
Hydraulic Stamping sawv ntsug
| Parameter | Specification |
|---|---|
| Stamping quab yuam | 10-30 tons (lub tog raj kheej ntsuas) |
| Qhov system siab | 12-18 MPa |
| Nyob lub sijhawm | 0.3-0.8 vib nas this (programmable ntawm PLC) |
| Tuag khoom | High-qib cuab yeej steel, chrome-plated |
| Tuag tob kam rau ua | ± 0.15 hli |
| Hydraulic twj tso kua mis | Hloov pauv -piston twj tso kua mis |
| Roj tank peev xwm | 100-200 liters |
| Kev tswj cua sov | Roj txias + kub sensor + pom Circuit Court |
Hydraulic Txiav Unit
| Parameter | Specification |
|---|---|
| Txiav hom | Hydraulic nres-txiav (post-forming) |
| Cov khoom siv hniav | Cr12 lossis Cr12MoV, quenched rau HRC 58-62 degree |
| Txiav ncej | 20 hli steel phaj, welded, cua sov- kho kom tsis txhob deformation |
| Hydraulic lub cev muaj zog | 4-5.5 KW |
| Hydraulic siab | 10-16 MPa |
| Txiav kam rau ua | ± 1.0-1.5 hli |
| Txiav txiav txim | Tshuab decelerates → nres → hydraulic lub tog raj kheej tsav hniav → tshuab re-accelerates |
Decoiler
| Parameter | Specification |
|---|---|
| Hom | Phau ntawv los yog hydraulic (5-tuj peev txheej txheem) |
| Coil ID ntau yam | Φ480-530mm (tus qauv: Φ508mm) |
| Coil OD max | Φ1300-1600 hli |
| Coil dav max | 1219-1300 hli |
| Coil hnyav max | 5000 kg |
PLC Tswj System
| Parameter | Specification |
|---|---|
| PLC hom | Delta / Siemens / Mitsubishi / Panasonic |
| HMI | Touchscreen (7 "los yog 10") |
| Encoder | Omron (photoelectric, rau kev ntsuas ntev) |
| Inverter | Delta / Yaskawa / Siemens |
| Tsawg-voltage Cheebtsam | Schneider |
| Tswj kev ua haujlwm | Tsis siv neeg ntsuas qhov ntev, suav kom muaj nuj nqis, teeb tsa parameter, ceeb toom txhaum cai, nres thaum muaj xwm txheej ceev |
| Qhov hluav taws xob | 380V / 50Hz / 3-theem (220V / 440V / 60Hz customizable) |
Muaj peev xwm ua cov khoom siv
| Parameter | Ntau yam |
|---|---|
| Cov ntaub ntawv tsim nyog | Galvanized steel kauj (GI), ua ntej-painted galvanized steel (PPGI), ua ntej-painted galvalume steel (PPGL), txhuas kauj |
| Khoom thickness | 0.3-0.8 hli (tus qauv); 0.4-0.6mm (qhov zoo tshaj plaws) |
| Pub dav | 760-1250 hli (profile-dependent: 914/1000/1200/1220/1250 mm) |
| Yield zog | Tsawg dua lossis sib npaug ntawm 235 MPa (tus qauv); 280-320 MPa (hnyav-cov haujlwm teeb tsa) |
| Tensile zog | Tsawg dua lossis sib npaug li 550 MPa |
Kev khiav hauj lwm tej yam kev mob & Environmental Requirements
| Qhov xwm txheej | Specification |
|---|---|
| Ambient kub | 0-40℃(hydraulic roj viscosity yuav tsum tau khaws cia) |
| Cov av noo | Tsawg dua lossis sib npaug li 85% RH (tsis yog-condensing) |
| Fais fab mov | 380V ± 10%, 50Hz ± 1%, 3-theem (los yog kho) |
| Qhov chaw hauv pem teb (ib kab) | 15-25 meters linear ntev |
| Tshuab qhov ntev | Kwv yees . 5500–7500 × 1500–1800 × 1400–1500 mm (L × W × H) |
| Tshuab hnyav | 2.8-7.0 tons |
| Hydraulic roj qib | 40# anti- hnav roj hydraulic |
| Roj huv huv | Qib 6–8 (yuav tsum tau pom qhov system) |
Engineering Applications & Installation Contexts
Lub tshuab tsim cov vuas hlau glazed rau cov kev siv tshwj xeeb hauv qab no:
Chaw nyob
Villa ru tsev systems, vaj-style tsev nyob vov tsev, nroog tiaj tus- txoj kab nqes ru tsev kho dua tshiab. Cov vuas hloov cov nplais av nplaum nrog 60-70% qhov hnyav txo thaum tswj kev sib npaug ntawm huab cua.
Kev lag luam
Hotel thiab resort vov tsev, exhibition center ru tsev cladding, ua yeeb yam acoustic qab nthab panels. Cov pobzeb stamped qauv muab ob qho tib si cov qauv rigidity thiab zoo nkauj nto zoo nkauj.
Cov cuab yeej cuab tam Restoration
Tuam tsev ru tsev renovation, antique tsev facade restoration, scenic cheeb tsam pavilion siv. PPGI nto replicates ceramic glaze tsos nrog 25-xyoo xim tuav (nyob ntawm cov txheej txheem txheej).
Kev lag luam
Hoobkas ru tsev waterproofing thiab thermal rwb thaiv tsev hloov khoom dua tshiab, warehouse ru tsev paving. Cov pobzeb interlocking tsim tiv thaiv cov dej nkag ntawm cov kaum sab xis Ntau dua lossis sib npaug li 15 degree.
Installation, Commissioning & Maintenance
Installation Sequence
- Foundation npaj:Theem qhob pem teb nrog thauj tog rau nkoj bolt qauv ib layout daim duab.
- Tshuab positioning:Align decoiler → sib sau sawv ntsug → stamping xovxwm → cutter → khiav - tawm lub rooj nyob rau hauv linear sequence.
- Hydraulic system kev sib txuas:Sau roj tank nrog 40 # hydraulic roj, tshem tawm cua los ntawm kab.
- Kev sib txuas hluav taws xob:Hlau 3-theem fais fab los tswj txee, txuas encoder thiab txwv cov keyboards.
- Calibration:Khiav qhov ntsuas coil, kho cov qhov khoob ntawm ib qho profile kos duab, teeb tsa qhov tob thiab nyob lub sijhawm.
- Kev sim ntau lawm:Txheeb xyuas qhov ntev ntev (± 1.5 hli), kos cov nplais qauv qhov tob sib xws.
Kev tu ncua sij hawm
- Txhua hnub:Xyuas hydraulic roj qib thiab kub; tshuaj xyuas tej hniav ntug mob.
- Txhua lub lim tiam:Lubricate saw tsav; check roller nto rau txheej buildup los yog chrome hnav.
- Txhua hli:Txheeb xyuas PLC parameter thaub qab; tshawb xyuas qhov kev sib dhos tuag; ntsuas txiav kam rau ua drift.
- Txhua xyoo:Hloov cov roj hydraulic thiab lim; xyuas cov menyuam bearing clearance; tshuaj xyuas cov ncej weld kev ncaj ncees.
Tseem Ceeb Failure Modes
- Roller hnav:Chrome plating poob ua rau daim ntawv nto khawb; ntsuas los ntawm profileometer.
- Hydraulic foob degradation:Roj to ntawm 12-18 MPa siab; ntes tau los ntawm kev poob siab thaum lub voj voog stamping.
- Encoder drift: Cut length variation >± 2 hli qhia txog encoder lossis servo tsav calibration teeb meem.
- Tuag misalignment: Pattern depth variation >± 0.2 hli hla pobzeb dav; yuav tsum tau tuag re-shimming.
Kev Sib cuag & Quotation Thov
Rau kev sab laj, kev txheeb xyuas qhov ua tau zoo, lossis lub Hoobkas lees txais lub sijhawm kuaj, thov muab:
1. Target pobzeb profile daim duab lossis qauv duab
2. Khoom specification (GI / PPGI / PPGL / Aluminium, thickness ntau)
3. Kev ntim ntim ntau lawm (meters / hnub lossis vuas / hnub)
4. Voltage thiab zaus ntawm qhov chaw teeb tsa
5. Muaj qhov chaw hauv pem teb (ntev × dav)
Customization & Configuration Options
| Kev xaiv | Technical Specification |
|---|---|
| Profile customization | Custom roller sets thiab tuag kab noj hniav raws li tus neeg siv khoom kos duab lossis qauv lub cev; CAD-raws li kev tsim qauv dhau los nrog cov txheej txheem simulation |
| Transmission upgrade | Gearbox tsav (siab dua torque, qis backlash) vs. txheem saw tsav |
| Hloov kho decoiler | Hydraulic decoiler nrog coil tsheb (pib-loading) vs. phau ntawv decoiler |
| Ua ntej- txiav | Hydraulic ua ntej-cutter rau lub taub hau/tail trimming ua ntej sib sau |
| Embossing unit | Ntxiv hydraulic xovxwm sawv ntsug rau cov qauv kev ntxhib los mos |
| Cov qauv hluav taws xob | 220V / 380V / 440V; 50Hz / 60Hz; 1-phase/3-phase |
| Tswj kev xaiv hom | Siemens / Delta / Mitsubishi / Panasonic PLC thiab HMI |
| Kev nyab xeeb pob | Thaum muaj xwm ceev nres cov nyees khawm ntawm tus neeg teb xov tooj stands, kev tiv thaiv kev ruaj ntseg nyob ib ncig ntawm stamping xovxwm, overload tiv thaiv ntawm hydraulic twj tso kua mis |
Cim npe nrov: Tuam Tshoj glazed pobzeb yob txoj kev tshuab, Tuam Tshoj glazed pobzeb yob txoj kev tshuab manufacturers, lwm tus neeg, Hoobkas
